IP Library › Granted Patent US 12,432,990
Granted Patent B2
US 12,432,990 · App. 18/301,534 · Granted Sep 30, 2025

Epitaxial source/drain feature with enlarged lower section interfacing with backside via

Inventors: Feng-Ching Chu (Hsinchu, TW); Wei-Yang Lee (Taipei, TW); Chia-Pin Lin (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H10D62/116H01L23/5226H01L23/5283H01L23/5286H10D30/024H10D30/62H10D30/6219H10D64/01H10D64/017H10D84/013H10D84/0149H10D84/0151H10D84/0158H10D84/038H10D84/834
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Quick Facts
Patent No.
US 12,432,990
App. No.
18/301,534
Granted
Sep 30, 2025
Kind
B2
Abstract

A semiconductor structure includes an isolation structure; first and second source/drain (S/D) features over the isolation structure, defining a first direction from the first S/D feature to the second S/D feature from a top view; one or more channel layers connecting the first and the second S/D features; a gate structure between the first and the second S/D features and engaging each of the one or more channel layers; and a via structure under the first S/D feature and electrically connecting to the first S/D feature. In a cross-sectional view perpendicular to the first direction, the via structure has a profile that widens and then narrows along a bottom-up direction.

Claims (43)

1. A semiconductor structure, comprising:

an isolation structure;

first and second source/drain (S/D) features over the isolation structure in a vertical direction, defining a first horizontal direction from the first S/D feature to the second S/D feature from a top view;

one or more channel layers connecting the first and the second S/D features;

a gate structure between the first and the second S/D features and engaging each of the one or more channel layers; and

a via structure under the first S/D feature and electrically connecting to the first S/D feature,

wherein, in a cross-sectional view defined by the vertical direction and a second horizontal direction perpendicular to the first direction, the via structure has a profile that widens and then narrows along a bottom-up direction.

2. The semiconductor structure of claim 1 , further comprising:

a S/D contact disposed over and connecting to the first S/D feature.

3. The semiconductor structure of claim 1 , further comprising a silicide feature between the first S/D feature and the via structure.

4. The semiconductor structure of claim 1 , further comprising a dielectric feature directly under the second S/D feature and contacting the second S/D feature.

5. The semiconductor structure of claim 4 , further comprising a S/D contact over the second S/D feature and electrically connecting to the second S/D feature.

6. The semiconductor structure of claim 1 , further comprising two dielectric fins adjacent to sidewalls of the first S/D feature.

7. The semiconductor structure of claim 6 , wherein the via structure extends directly below at least one of the dielectric fins.

8. The semiconductor structure of claim 1 , wherein the one or more channel layers include a stack of semiconductor layers, and the gate structure wraps around each of the stack of semiconductor layers.

9. The semiconductor structure of claim 1 , wherein the via structure is wider than the first S/D feature in the cross-sectional view.

10. A semiconductor structure, comprising:

an isolation structure;

a source/drain (S/D) feature over the isolation structure;

one or more channel layers connected to the S/D feature;

a gate structure engaging the one or more channel layers;

a via directly under the S/D feature and electrically connecting to the S/D feature; and

a S/D contact disposed on the S/D feature opposite from the via;

wherein, in a cross-sectional view parallel to a lengthwise direction of the gate structure, the via has a profile that becomes wider from a bottom surface to a middle portion and then becomes narrower from the middle portion to a top surface.

11. The semiconductor structure of claim 10 , wherein a widest part of the middle portion has a width in a range of 40 nm to 90 nm.

12. The semiconductor structure of claim 10 , wherein the middle portion extends beyond the top surface by a lateral distance in a range of 5 nm to 25 nm on both sides in the cross-sectional view.

13. The semiconductor structure of claim 10 , further comprising two dielectric fins sandwiching the S/D feature, wherein the via extends directly below at least one of the dielectric fins from a top view.

14. The semiconductor structure of claim 10 , further comprising a power rail below the via and electrically connected to the via.

15. The semiconductor structure of claim 14 , wherein the S/D feature is a first S/D feature, further comprising a second S/D feature over the isolation structure, wherein the one or more channel layers connect the first and the second S/D features, wherein the second S/D feature is electrically isolated from the power rail.

16. A semiconductor structure, comprising:

an isolation structure;

two dielectric fins over the isolation structure;

a source/drain (S/D) feature over the isolation structure and between the two dielectric fins;

one or more semiconductor channel layers connected to the S/D feature and lengthwise parallel to the two dielectric fins; and

a via directly under the S/D feature and electrically connected to the S/D feature,

wherein, in a cross-sectional view perpendicular to the lengthwise direction of the two dielectric fins, the via has a profile that has a middle portion wider than both a top surface and a bottom surface of the via, and wherein the isolation structure laterally surrounds side surfaces of the via.

17. The semiconductor structure of claim 16 , wherein the via extends laterally directly below at least one of the dielectric fins.

18. The semiconductor structure of claim 16 , further comprising a power rail below the via and the isolation structure and electrically connected to the via.

19. The semiconductor structure of claim 16 , wherein:

the two dielectric fins are separated from one another by a first horizontal direction;

the two dielectric fins are disposed over the isolation structure by a vertical direction; and

the cross-sectional view is defined by the first horizontal direction and the vertical direction.

20. The semiconductor structure of claim 16 , further comprising a silicide material disposed between the via and the S/D feature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2023
From: CHU, FENG-CHING; LEE, WEI-YANG; LIN, CHIA-PIN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 063344/0579 →
Continuity (2)
Division 16901631 · Jun 15, 2020
Related Publication 20230253450A1 · Aug 10, 2023
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