Coriolis mass flow rate sensor
Devices and methods include a Coriolis flow meter including a first and second manifolds made from a polymer material. Each manifold includes a respective tubular port extension extending outward from a surface of the manifold. A flow-sensitive tube made from the polymer material is attached at a first end to the first tubular port extension and attached at a second end to the second tubular port extension. An isolating structure is clamped around a portion of the first tubular port extension and positioned adjacent to the surface of the first manifold. The isolating structure is made from a second material different from the polymer material.
1. A Coriolis flow meter comprising:
a first manifold made from a polymer material and comprising a first tubular port extension extending outward from a surface of the first manifold;
a second manifold made from the polymer material and comprising a second tubular port extension extending outward from a surface of the second manifold;
a flow-sensitive tube made from the polymer material, the flow-sensitive tube attached at a first end to the first tubular port extension and attached at a second end to the second tubular port extension; and
an isolating structure clamped around a portion of the first tubular port extension and positioned adjacent to the surface of the first manifold, the isolating structure made from a second material different from the polymer material.
2. The Coriolis flow meter of claim 1 , wherein the isolating structure isolates the flow-sensitive tube from vibrations external to the Coriolis flow meter.
3. The Coriolis flow meter of claim 1 , wherein the isolating structure comprises stainless steel.
4. The Coriolis flow meter of claim 1 , wherein the isolating structure is clamped around a portion of the first tubular port extension and the second tubular port extension and positioned adjacent to both the surface of the first manifold and the surface of the second manifold.
5. The Coriolis flow meter of claim 4 , wherein the flow-sensitive tube is a U-shaped tube, a V-shaped tube, or an Ω-shaped tube.
6. The Coriolis flow meter of claim 1 , further comprising a second isolating structure clamped around a portion of the second tubular port extension and positioned adjacent to the surface of the second manifold, and
wherein the flow-sensitive tube is a straight tube.
7. The Coriolis flow meter of claim 6 , further comprising:
a base, wherein the isolating structure is mounted to the base; and
a protective enclosure connected to the base enclosing the first manifold, the second manifold, and the flow-sensitive tube.
8. The Coriolis flow meter of claim 1 , wherein the flow-sensitive tube is welded to the first tubular port extension and to the second tubular port extension.
9. The Coriolis flow meter of claim 1 , further comprising a second flow-sensitive tube made from the polymer material, and
wherein the first manifold comprises a third tubular port extension extending outward from the surface of the first manifold,
wherein the second manifold comprises a fourth tubular port extension extending outward from the surface of the second manifold,
wherein the second flow-sensitive tube is attached at a first end to the third tubular port extension and attached at a second end to the fourth tubular port extension.
10. The Coriolis flow meter of claim 9 , wherein the isolating structure is clamped around a respective portion of each of the first, second, third, and fourth tubular port extensions, and positioned adjacent to both the surface of the first manifold and the surface of the second manifold.
11. The Coriolis flow meter of claim 10 , wherein the isolating structure comprises a first outer shell, a second outer shell, and a center shell,
wherein the first and second tubular port extensions are clamped between the first outer shell and the center shell, and
wherein the third and fourth tubular port extensions are clamped between the second outer shell and the center shell.
12. A method for fabricating a Coriolis flow meter, the method comprising:
fabricating a first manifold made from a polymer material comprising a first tubular port extension extending outward from a surface of the first manifold;
fabricating a second manifold made from the polymer material comprising a second tubular port extension extending outward from a surface of the second manifold;
fabricating a flow-sensitive tube from the polymer material;
welding a first end of the flow-sensitive tube to the first tubular port extension and welding a second end of the flow-sensitive tube to the second tubular port extension; and
clamping an isolating structure around a portion of the first tubular port extension and positioned adjacent to the surface of the first manifold, the isolating structure made from a second material different from the polymer material.
13. The method of claim 12 , further comprising:
temporarily inserting a pin, during welding, to a location that is inside the flow-sensitive tube and the first tubular port extension, the location corresponding to a polymer joint, the pin in intimate contact with the polymer joint to prevent polymer from the polymer joint from flowing into the flow-sensitive tube.
14. The method of claim 13 , wherein the welding further comprises:
locally heating weld surfaces of the first and second tubular port extensions to within a weld temperature range of the polymer material;
locally heating the first end and the second end of the flow-sensitive tube to within the weld temperature range of the polymer material; and
joining the first end of the flow-sensitive tube to the first tubular port extension and the second end of the flow-sensitive tube to the second tubular port extension simultaneously while each end of the flow-sensitive tube and each weld surface are within the weld temperature range of the polymer material.
15. The method of claim 12 , wherein the isolating structure comprises stainless steel.
16. The method of claim 12 , wherein the flow-sensitive tube is a U-shaped tube, a V-shaped tube, or an Ω-shaped tube.
17. The method of claim 12 , wherein the flow-sensitive tube is a straight tube.
18. The method of claim 17 , further comprising:
mounting the isolating structure to a base; and
connecting a protective enclosure to the base enclosing the first and second manifolds and the flow-sensitive tube.
19. A method comprising:
providing a first manifold made from a polymer material comprising a first tubular port extension extending outward from a surface of the first manifold;
providing a second manifold made from the polymer material comprising a second tubular port extension extending outward from a surface of the second manifold;
providing a flow-sensitive tube made from the polymer material;
welding a first end of the flow-sensitive tube to the first tubular port extension and welding a second end of the flow-sensitive tube to the second tubular port extension; and
clamping an isolating structure around a portion of the first tubular port extension and positioned adjacent to the surface of the first manifold, the isolating structure made from a second material different from the polymer material.
20. The method of claim 19 , further comprising:
temporarily inserting a pin, during welding, to a location that is inside the flow-sensitive tube and the first tubular port extension, the location corresponding to a polymer joint, the pin in intimate contact with the polymer joint to prevent polymer from the polymer joint from flowing into the flow-sensitive tube.
21. The method of claim 19 , wherein the flow-sensitive tube is a straight tube.
22. The method of claim 21 , further comprising:
mounting the isolating structure to a base; and
connecting a protective enclosure to the base enclosing the first manifold and second manifold and the flow-sensitive tube.