IP Library Granted Patent US 12,564,138
Granted Patent B2
US 12,564,138 · App. 18/317,072 · Granted Mar 3, 2026

Grain bin management during grain storage

Inventors: Benjamin H. Johnson (Omaha, NE); Chad E. Johnson (Aurora, NE); Zane Zents (Omaha, NE)
Assignee: Grain Weevil Corporation
A01F25/186B65G3/04G05D1/021
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Quick Facts
Patent No.
US 12,564,138
App. No.
18/317,072
Granted
Mar 3, 2026
Kind
B2
Abstract

A robot comprises an auger-based drive system, a memory, and a processor coupled with the memory and configured to control movement of the robot, via the auger-based drive system, relative to grain in a grain bin. The processor is further configured to direct performance of a maintenance traversal, by the robot, of a surface of a pile of the grain during a storage period of the grain. The maintenance traversal disperses a layer of the grain on and near the surface and thus hinders crust formation on the surface during the storage period. The dispersal is effected by rotation of augers of the auger-based drive system during the maintenance traversal.

Claims (44)

1 . A robot comprising:

an auger-based drive system;

a memory; and

a processor coupled with the memory and configured to:

control movement of the robot, via the auger-based drive system, relative to grain in a grain bin;

direct performance of a maintenance traversal, by the robot, of a surface of a pile of the grain during a storage period of the grain to disperse a layer of the grain on and near the surface and thus prevent crust formation on the surface during the storage period, wherein the dispersal is effected by rotation of augers of the auger-based drive system; and

direct one or more additional maintenance traversals intermittently during the storage period.

2 . The robot of claim 1 , wherein the processor is further configured to:

capture, by a sensor of the robot, a measurement of a characteristic of the surface of the pile of grain during the maintenance traversal.

3 . The robot of claim 1 , wherein the processor is further configured to:

capture, by a sensor of the robot, a temperature measurement associated with a portion of the surface of the pile of grain during the maintenance traversal.

4 . The robot of claim 3 , wherein the processor is further configured to:

responsive to the captured temperature measurement exceeding a threshold on the portion of the surface, direct the robot to traverse the portion to further disperse the portion until measured temperature in the portion is decreased to a value below the threshold.

5 . The robot of claim 1 , wherein the processor is further configured to:

capture, by a sensor of the robot, an air flow measurement associated with a portion of the surface of the pile of grain during the maintenance traversal.

6 . The robot of claim 5 , wherein the processor is further configured to:

responsive to the captured airflow measurement being below a threshold on the portion of the surface, direct the robot to traverse the portion to further disperse the portion until measured airflow on the portion is increased to a value above the threshold.

7 . The robot of claim 1 , wherein the processor is further configured to:

direct the robot to spray a substance on the surface of the pile of grain during the maintenance traversal.

8 . The robot of claim 1 , wherein the processor is further configured to:

direct the robot to deliver a probe onto the surface of the pile of grain during the maintenance traversal.

9 . The robot of claim 1 , wherein the processor is further configured to:

direct the robot to map the surface of pile of grain during a maintenance traversal to create a surface contour map; and

utilize the surface contour map to measure a volume of the pile of grain in the grain bin.

10 . A method of grain bin management during grain storage, the method comprising:

receiving, at a robot, instructions to traverse a surface of pile of grain in a grain bin;

controlling, by a processor of the robot according to the instructions, movement of the robot relative to the grain in the grain bin via an auger-based drive system of the robot; and

performing a maintenance traversal, by the robot, of a surface of a pile of the grain during a storage period of the grain to disperse a layer of the grain on and near the surface and thus prevent crust formation on the surface during the storage period, wherein the dispersal is effected by rotation of augers of the auger-based drive system;

performing, by the robot, one or more additional maintenance traversals intermittently during the storage period.

11 . The method as recited in claim 10 , further comprising:

capturing, by a sensor of the robot, a measurement of a characteristic of the surface of the pile of grain during the maintenance traversal.

12 . The method as recited in claim 10 , further comprising:

capturing, by a sensor of the robot, a temperature measurement associated with a portion of the surface of the pile of grain during the maintenance traversal.

13 . The method as recited in claim 12 , further comprising:

responsive to the captured temperature measurement exceeding a threshold on the portion of the surface, traversing, by the robot, the portion to further disperse the portion until measured temperature in the portion is decreased to a value below the threshold.

14 . The method as recited in claim 10 , further comprising:

capturing, by a sensor of the robot, a moisture measurement associated with a portion of the surface of the pile of grain during the maintenance traversal.

15 . The method as recited in claim 14 , further comprising:

responsive to the captured moisture measurement exceeding a threshold on the portion of the surface, traversing, by the robot, the portion to further disperse the portion until measured moisture in the portion is decreased to a value below the threshold.

16 . The method as recited in claim 10 , further comprising:

spraying, by the robot, a substance on the surface of the pile of grain during the maintenance traversal.

17 . The method as recited in claim 10 , further comprising:

mapping, by the robot, the surface of the pile of grain during a maintenance traversal to create a surface contour map; and

utilizing the surface contour map to measure a volume of the pile of grain in the grain bin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2023
From: JOHNSON, BENJAMIN H.; JOHNSON, CHAD E.; ZENTS, ZANE
To: GRAIN WEEVIL CORPORATION
Reel/Frame 063635/0509 →
Continuity (8)
Continuation In Part 17983505 · Nov 9, 2022
Continuation In Part 17982590 · Nov 8, 2022
Continuation In Part 17195021 · Mar 8, 2021
Provisional Application 63343141 · May 18, 2022
Provisional Application 63320791 · Mar 17, 2022
Provisional Application 63277232 · Nov 9, 2021
Provisional Application 62987311 · Mar 9, 2020
Related Publication 20230276739A1 · Sep 7, 2023
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