IP Library Granted Patent US 12,576,526
Granted Patent B2
US 12,576,526 · App. 18/317,074 · Granted Mar 17, 2026

Robotic grain walk down in a flat storage bulk store

Inventors: Benjamin H. Johnson (Omaha, NE); Chad E. Johnson (Aurora, NE); Zane Zents (Omaha, NE)
Assignee: Grain Weevil Corporation
B25J9/1664B25J5/00B25J9/1694B65G33/10B65D88/08B65D90/22B65G2201/042
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Quick Facts
Patent No.
US 12,576,526
App. No.
18/317,074
Granted
Mar 17, 2026
Kind
B2
Abstract

A robot comprises an auger-based drive system, a memory, and a processor coupled with the memory and configured to control movement of the robot, via the auger-based drive system, relative to grain in a flat storage bulk store. The processor is further configured to direct traversal, by the robot, of a portion of a pile of the grain in the flat storage bulk store. The traversal is performed to incite sediment gravity flow in the portion of pile of grain system to walk-down the grain in the portion. The sediment gravity flow is incited by disruption of viscosity of the portion of the pile of grain through agitation of the portion of the pile of grain by auger rotation of the auger-based drive.

Claims (45)

1 . A robot comprising:

an auger-based drive system;

a memory; and

a processor coupled with the memory and configured to:

control movement of the robot, via the auger-based drive system, relative to grain in a flat storage bulk store; and

direct traversal, by the robot, of a portion of a pile of the grain in the flat storage bulk store to incite sediment gravity flow in the portion of pile of grain to walk-down the grain in the portion, wherein the sediment gravity flow is incited by disruption of viscosity of the portion of the pile of grain through agitation of the portion of the pile of grain by auger rotation of the auger-based drive system, wherein the portion is in a corner region of the flat storage bulk store, and wherein the traversal walks down grain of the pile of grain into the corner region to raise an elevation of grain in the corner region to a predetermined elevation.

2 . The robot of claim 1 , wherein the processor is configured to direct one or more sensors of the robot to obtain a first measurement of an angle of slope of the portion of piled granular material in a bulk store; and

wherein the processor is configured to direct the traversal in response to the first measurement satisfying a first condition.

3 . The robot of claim 2 , wherein the processor is configured to direct the one or more sensors of the robot to obtain a second measurement of the angle of slope of the portion; and

responsive to the second measurement satisfying a second condition, cease traversal of the portion.

4 . The robot of claim 1 , wherein the processor is configured to direct the traversal in response to receipt of an instruction from an external source.

5 . The robot of claim 1 , wherein the processor is configured to:

direct capture, by a sensor of the robot, of a measurement of a characteristic of the portion of the pile of grain during the traversal of the portion.

6 . The robot of claim 1 , wherein the processor is further configured to:

direct an additional traversal on a second portion of the pile of grain in the flat storage bulk store, wherein the second portion is generating an asymmetric load against a wall of the flat storage bulk store, and wherein the additional traversal walks down the grain in the second portion to lower an angle of a slope of the second portion to below a predetermined angle to reduce the asymmetric load against the wall.

7 . The robot of claim 1 , wherein the processor is configured to direct the traversal of the portion of piled granular material according to a predetermined pattern of movement stored in the memory.

8 . A method of robotic grain walk down in a flat storage bulk store, the method comprising:

receiving, at a robot, instructions to traverse a surface of pile of grain in a flat storage bulk store;

controlling, by a processor of the robot according to the instructions, movement of the robot relative to grain in the flat storage bulk store via an auger-based drive system of the robot; and

traversing, by the robot, of a portion of a pile of the grain in the flat storage bulk store to incite sediment gravity flow in the portion of pile of grain to walk-down the grain in the portion, wherein the sediment gravity flow is incited by disruption of viscosity of the portion of the pile of grain through agitation of the portion of the pile of grain by auger rotation of the auger-based drive system, wherein the portion is a corner region of the flat storage bulk store, and wherein the traversal walks down the grain into the corner region until an elevation of the grain in the corner region reaches a predetermined elevation.

9 . The method as recited in claim 8 , further comprising:

obtaining a first measurement of an angle of slope of the portion of piled granular material in a bulk store; and

performing the traversal in response to the first measurement satisfying a first condition.

10 . The method as recited in claim 9 , further comprising:

obtaining a second measurement of the angle of slope of the portion; and

responsive to the second measurement satisfying a second condition, ceasing the traversal of the portion.

11 . The method as recited in claim 8 , further comprising:

capturing, by a sensor of the robot, a measurement of a characteristic of the portion of the pile of grain during the traversal of the portion.

12 . The method as recited in claim 8 , wherein the traversing, by the robot, of a portion of a pile of the grain in the flat storage bulk store to incite sediment gravity flow in the portion of pile of grain by disruption of viscosity of the portion of the pile of grain through agitation of the portion of the pile of grain by auger rotation of the auger-based drive system to walk-down the grain in the portion comprises:

performing the traversal in response to receipt, by the robot, of an instruction from an external source.

13 . The method as recited in claim 8 , further comprising:

performing an additional traversal on a second portion of the pile of grain in the flat storage bulk store, wherein the second portion is generating an asymmetric load against a wall of the flat storage bulk store, and wherein the additional traversal walks down the grain in the second portion to lower an angle of a slope of the second portion to below a predetermined angle to reduce the asymmetric load against the wall.

14 . The method as recited in claim 8 , wherein the traversing, by the robot, of a portion of a pile of the grain in the flat storage bulk store to incite sediment gravity flow in the portion of pile of grain by disruption of viscosity of the portion of the pile of grain through agitation of the portion of the pile of grain by auger rotation of the auger-based drive system to walk-down the grain in the portion comprises:

performing the traversing according to a predetermined pattern stored in a memory of the robot.

15 . A non-transitory computer readable storage medium comprising instructions embodied thereon which, when executed, cause a processor to perform a method of robotic grain walk down in a flat storage bulk store, the method comprising:

receiving, at a robot, instructions to traverse a surface of pile of grain in a flat storage bulk store;

controlling, by a processor of the robot according to the instructions, movement of the robot relative to grain in the flat storage bulk store via an auger-based drive system of the robot; and

directing traversal, by the robot, of a portion of a pile of the grain in the flat storage bulk store to incite sediment gravity flow in the portion of pile of grain to walk-down the grain in the portion, wherein the sediment gravity flow is incited by disruption of viscosity of the portion of the pile of grain through agitation of the portion of the pile of grain by auger rotation of the auger-based drive system, wherein the portion is a corner region of the flat storage bulk store, and wherein the traversal walks down the grain into the corner region until an elevation of the grain in the corner region reaches a predetermined elevation.

16 . The non-transitory computer readable storage medium of claim 15 , further comprising:

performing an additional traversal on a second portion of the pile of grain in the flat storage bulk store, wherein the second portion is generating an asymmetric load against a wall of the flat storage bulk store, and wherein the additional traversal walks down the grain in the second portion to lower an angle of a slope of the second portion to below a predetermined angle to reduce the asymmetric load against the wall.

17 . The non-transitory computer readable storage medium of claim 15 , further comprising:

obtaining a first measurement of an angle of slope of the portion of piled granular material in a bulk store;

performing the traversal in response to the first measurement satisfying a first condition;

obtaining a second measurement of the angle of slope of the portion; and

responsive to the second measurement satisfying a second condition, ceasing the traversal of the portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2023
From: JOHNSON, BENJAMIN H.; JOHNSON, CHAD E.; ZENTS, ZANE
To: GRAIN WEEVIL CORPORATION
Reel/Frame 063635/0516 →
Continuity (10)
Continuation In Part 17983505 · Nov 9, 2022
Continuation In Part 17982590 · Nov 8, 2022
Continuation In Part 17195021 · Mar 8, 2021
Continuation In Part 17195021 · Mar 8, 2021
Continuation In Part 17195021 · Mar 8, 2021
Provisional Application 63343141 · May 18, 2022
Provisional Application 63320791 · Mar 17, 2022
Provisional Application 63277232 · Nov 9, 2021
Provisional Application 62987311 · Mar 9, 2020
Related Publication 20230278215A1 · Sep 7, 2023
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