Controller for power converter
A power converter has a capacitor and a power conversion unit having a series-connected unit composed of an upper arm side switching element and a lower arm side switching element. The capacitor is connected in parallel with the serios connection unit. The power conversion unit supplies electric power to a motor. A controller for the power conversion unit has a frequency characteristics estimation part estimating frequency characteristics of a battery current of the battery when a current is flowing between the power convertor and the battery, a ripple current setting part determining a ripple frequency of a ripple current contained in the battery current based on the frequency characteristics of the battery current, and a control part performing a switching control of the switching elements based on the ripple frequency in order to generate the ripple current.
1. A controller for a power converter, comprising a frequency characteristics estimation part,
a ripple current setting part, and a control part, wherein
the power convertor comprises a power conversion unit and a capacitor, the power conversion unit comprises series-connected units, each of the series-connected units is composed of an upper arm side switching element and a lower arm side switching element, and the power conversion unit performs a switching control for converting a direct current power supplied from a battery to an alternating current power, and supplies the alternating current power to a rotating electric machine having windings, and the capacitor is connected in parallel with the series-connected unit, wherein
the frequency characteristics estimation part estimates frequency characteristics of a battery current flowing in the battery when a current is flowing between the power convertor and the battery,
the ripple current setting part determines a ripple frequency of a ripple current contained in the battery current based on the frequency characteristics of the battery current, and
the control part performs the switching control of the upper arm side switching element and the lower arm side switching element based on the ripple frequency of the ripple current determined by the ripple current setting part so as to generate the ripple current.
2. The controller for the power converter according to claim 1 , wherein
the ripple current setting part determines a frequency range based on at least one of a resonance frequency between the windings of the rotating electric machine and the capacitor and a resonance frequency between the battery and the capacitor, and the ripple current setting part determines the ripple frequency of the ripple current within the determined frequency range.
3. The controller for the power converter according to claim 2 , wherein
the ripple current setting part determines a frequency range within the resonance frequency between the capacitor and the windings of the rotating electric machine, and within the resonance frequency between the battery and the capacitor, and the ripple current setting part determines the ripple frequency of the ripple current within the determined frequency range.
4. The controller for the power converter according claim 1 , wherein the frequency characteristics estimation part comprises a current map storage part and a current characteristics calculation part, the current map storage part stores current maps, representing frequency characteristics of the battery current, for every combination of a torque and a rotational speed of the rotating electric machine, and the current characteristics calculation part estimates the frequency characteristics of the battery current corresponding to a combination of the torque and the rotational speed of the rotating electric machine while referring to the current maps stored in the current map storage part.
5. The controller for the power converter according to claim 1 , wherein
the frequency characteristics estimation part comprises a current map storage part, an updating part and a current characteristics calculation part, the current map storage part stores current maps, representing frequency characteristics of the battery current, the updating part obtains the frequency characteristics of the battery current while varying the ripple frequency of the ripple current to be generated during a predetermined period of time, and the updating part updates the current maps, and the current characteristics calculation part estimates the frequency characteristics of the battery current corresponding to a combination of the torque and the rotational speed of the rotating electric machine while referring the current maps stored in the current map storage part.
6. The controller for the power converter according to claim 1 , further comprises an internal resistance estimation part estimating an internal resistance of the battery, wherein
the ripple current setting part estimates a relationship between the ripple frequency and the power consumption of the battery based on the frequency characteristics of the battery current estimated by the frequency characteristics estimation part and the internal resistance of the battery estimated by the internal resistance estimation part, and the ripple current setting part determines the ripple frequency based on the estimated relationship between the ripple frequency and the power consumption of the battery.
7. The controller for the power converter according to claim 6 , wherein
the ripple current setting part specifies the frequency range of the ripple current based on the relationship between the ripple frequency and the power consumption characteristics of the battery, so as to have the power consumption greater than the power consumption at least when the ripple frequency is zero, and the ripple current setting part determines the ripple frequency in the specified ripple frequency range.
8. The controller for the power converter according to claim 6 , wherein
the ripple current setting part determines the ripple frequency of the ripple current based on the ripple frequency and the power consumption characteristics of the battery so as to have the maximum power consumption.
9. The controller for the power converter according to claim 6 , wherein
the internal resistance estimation part comprises an internal resistance map storage part and an internal resistance characteristics calculation part, where the internal resistance map storage part stores internal resistance maps representing an internal resistance frequency characteristics of the battery for every combination of a state of charge of the battery and a temperature of the battery, and the internal resistance characteristics calculation part estimates the internal resistance frequency characteristics of the battery in accordance with a combination of the state of charge of the battery and the temperature of the battery while referring to the internal resistance characteristics maps stored in the internal resistance map storage part, and
the ripple current setting part specifies the relationship between the ripple frequency and the power consumption of the battery based on the frequency characteristics of the battery current and the internal resistance frequency characteristics of the battery.
10. The controller for the power converter according to claim 1 , wherein
the control part comprises an axis current instruction part, a current superimposing part and a switch control part, and the axis current instruction part instructs a d axis current base instruction value and a q axis current base instruction value based on the torque value of the rotating electric machine, the d axis current base instruction value instructs a d axis current of the rotating electric machine, and the q axis current base instruction value instructs a q axis current of the rotating electric machine, and the torque instruction value instructs a torque of the rotating electric machine, and
the current superimposing part specifies an equivalent torque curve so as to output an equivalent torque, based on the d axis current base instruction value and the q axis current base instruction value, and the current superimposing part determines an operation point on the equivalent torque curve based on the ripple frequency and the amplitude of the ripple current, and determines a d axis current instruction value and a q axis current instruction value based on the determined operation point,
the switch control part performs the switching control based on the d axis current instruction value and the q axis current instruction value, wherein
the current superimposing part determines a range of the operation point in reciprocating movement on the equivalent torque curve based on the amplitude of the ripple current and determines a movement speed of the operation point in reciprocating movement on the equivalent torque curve based on the ripple frequency, and moves the operation point in reciprocating movement on the equivalent torque curve so as to generate the ripple current.
11. The controller for the power converter according to claim 1 , wherein
the power converter is an inverter, and the control part generates the ripple current by sweeping a carrier frequency of the inverter based on the ripple frequency and the amplitude of the ripple current.
12. The controller for the power converter according to claim 1 , wherein
the controller is connected to a charging circuit equipped with a capacitor, a coil and a series-connected unit composed of an upper arm side switching part and a lower arm side switching part, and the controller generates the ripple current by sweeping the carrier frequency of the charging circuit based on the ripple frequency and the amplitude of the ripple current.
13. The controller for the power converter according to claim 1 , wherein
the battery is connected to the power converter through a main relay, the main relay is connected to a series-connected unit composed of a pre-charge relay and a rush current prevention coil, and
when the ripple current is generated, the control part turns off the main relay and turns on the pre-charge relay at the generation of the ripple current so as to cause the battery current to flow through the rush current prevention coil.
14. The controller for the power converter according to claim 1 , wherein
the ripple current setting part determines the ripple frequency so that an integer order component of a basic wave frequency of the rotating electric machine does not coincide with the ripple frequency based on the rotational speed of the rotating electric machine.
15. The controller for the power converter according to claim 1 , wherein
the ripple current setting part determines an upper limit value of the ripple frequency so that a magnitude of noise is not more than a predetermined limit level.
16. The controller for the power converter according to claim 1 , wherein
the ripple current setting part determines a lower limit value of the ripple frequency so as to suppress the battery from deteriorating.
17. The controller for the power converter according to claim 1 , wherein
the power converter and the controller are mounted on a vehicle, and the controller is configured to generate the ripple current during the vehicle running.
18. The controller for the power converter according to claim 1 , wherein
the power converter and the controller are mounted on a vehicle, and the controller is configured to generate the ripple current before vehicle start.