IP Library Granted Patent US 12,342,589
Granted Patent B2
US 12,342,589 · App. 18/404,665 · Granted Jun 24, 2025

Semiconductor substrate

Inventor: John P. Ciraldo (Clarksburg, MD)
Assignee: Advanced Diamond Holdings, LLC
H10D62/80H01L21/02376H01L21/02491H01L21/02516H01L21/0254H01L21/02565H01L21/02634
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Quick Facts
Patent No.
US 12,342,589
App. No.
18/404,665
Granted
Jun 24, 2025
Kind
B2
Abstract

A method for manufacturing a semiconductor substrate. The method provides a single-crystal diamond base layer. The method then forms a beryllium oxide (BeO) layer over the single-crystal diamond base layer. The method then forms a gallium nitride (GaN) layer over the BeO layer. In some embodiments, the method forms surfactants over the single-crystal diamond base layer and the BeO layer.

Claims (29)

1. A method for manufacturing a semiconductor substrate, comprising:

providing a single-crystal diamond base layer;

providing a surfactant over the single-crystal diamond base layer before epitaxially growing a BeO layer over the single-crystal diamond base layer;

epitaxially forming a single-crystal beryllium oxide (BeO) layer over the single-crystal diamond base layer; and

epitaxially growing a single-crystal gallium nitride (GaN) layer over the BeO layer,

wherein forming the surfactant includes patterning a surface of the single-crystal diamond base layer.

2. The method of claim 1 , wherein the single-crystal diamond base layer has a grain size greater than 1 mm.

3. The method of claim 1 , wherein the GaN layer contains a single GaN crystal.

4. The method of claim 1 , comprising providing an additional surfactant over the BeO layer before epitaxially growing the single-crystal GaN layer.

5. The method of claim 1 , wherein the surfactant includes a surfactant lattice constant value between a BeO lattice constant value and a GaN lattice constant value.

6. A semiconductor substrate, comprising:

a single-crystal diamond base layer;

a single-crystal beryllium oxide (BeO) layer formed over the single-crystal diamond base layer;

a surfactant located at an interface between the single-crystal diamond base layer and the BeO layer, or at an interface between the BeO layer and the GaN layer; and

a single-crystal gallium nitride (GaN) layer formed over the BeO layer,

wherein the top surface of the BeO layer and/or the single-crystal diamond base layer is patterned.

7. The semiconductor substrate of claim 6 , wherein the single-crystal diamond base layer is configured to include a grain size greater than 1 mm.

8. The semiconductor substrate of claim 6 , wherein the GaN layer is a seed layer configured to receive an additional GaN layer.

9. The semiconductor substrate of claim 6 , wherein the GaN layer contains a single GaN crystal.

10. The semiconductor substrate of claim 6 , wherein the surfactant has a surfactant lattice constant value between a BeO lattice constant value and a GaN lattice constant value.

11. A method for manufacturing a semiconductor substrate, comprising:

providing a single-crystal diamond base layer;

epitaxially growing a beryllium oxide (BeO) layer over the single-crystal diamond base layer; and

patterning a growth surface of the BeO layer prior to epitaxially growing a gallium nitride (GaN) layer on the growth surface, the patterning configured to provide elongated lateral overgrowth of the GaN layer.

12. The method of claim 11 , wherein the single-crystal diamond base layer has a grain size greater than 1 mm.

13. The method of claim 11 , comprising epitaxially growing a single-crystal GaN layer over the BeO layer.

14. The method of claim 11 , further comprising providing a surfactant over the BeO layer.

15. The method of claim 14 , wherein the surfactant has a surfactant lattice constant value between a BeO lattice constant value and a GaN lattice constant value.

16. The method of claim 14 , wherein the surfactant includes iridium or titanium.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2024
From: M7D CORPORATION
To: ADVANCED DIAMOND HOLDINGS, LLC
Reel/Frame 068886/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2024
From: CIRALDO, JOHN P.
To: M7D CORPORATION
Reel/Frame 066116/0011 →
Continuity (2)
Provisional Application 63436992 · Jan 4, 2023
Related Publication 20240222439A1 · Jul 4, 2024
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