IP Library › Granted Patent US 12,441,214
Granted Patent B2
US 12,441,214 · App. 18/503,094 · Granted Oct 14, 2025

Fuel cell power management system

Inventors: Jared M. Farnsworth (San Francisco, CA); Andrew G. Sata (Irvine, CA); Daniel C. Folick (Los Alamitos, CA)
Assignees: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.; TOYOTA JIDOSHA KABUSHIKI KAISHA
B60L58/40B60L15/20H01M16/006H02J7/0048H01M2250/20H01M2250/402
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,441,214
App. No.
18/503,094
Granted
Oct 14, 2025
Kind
B2
Abstract

A vehicle includes a fuel cell power management system including: a fuel cell; a battery; a charge sensor operatively coupled to the battery; a speedometer; and a processor that includes a memory. The processor is configured to calculate a mapping of desired fuel cell power output as a function of the battery charge and the speed of the vehicle and, using the mapping, the battery charge, the speed of the vehicle, and a motor power request, calculate the desired traction power output of the fuel cell. The processor then sets the traction power output of the fuel cell to the desired traction power output of the fuel cell, sets the desired traction power output of the battery to the motor power request minus the traction power output of the fuel cell, and sets the traction power output of the battery to the desired traction power output of the battery.

Claims (54)

1. A vehicle comprising a fuel cell power management system, the system comprising:

a fuel cell;

a battery;

a charge sensor operatively coupled to the battery and configured to measure a battery charge of the battery;

a speedometer configured to measure a speed of the vehicle;

a processor comprising a memory and configured to:

calculate a mapping of desired fuel cell power output as a function of the battery charge and the speed of the vehicle;

using the mapping, the battery charge, the speed of the vehicle, and a motor power request, calculate a desired traction power output of the fuel cell;

set a traction power output of the fuel cell to the desired traction power output of the fuel cell;

set a desired traction power output of the battery to the motor power request minus the traction power output of the fuel cell; and

set a traction power output of the battery to the desired traction power output of the battery.

2. The vehicle of claim 1 , wherein the processor is further configured to, if the desired traction power output of the battery exceeds a maximum power output of the battery, increase the desired traction power output of the fuel cell by an amount equal to the exceedance.

3. The vehicle of claim 2 , wherein the processor is further configured to, if the increased desired traction power output of the fuel cell exceeds a maximum power output of the fuel cell, set the desired traction power output of the fuel cell equal to the maximum power output of the fuel cell.

4. The vehicle of claim 1 , wherein the processor is further configured to, if the desired traction power output of the fuel cell is greater than a first threshold value, set the desired traction power output of the fuel cell equal to the first threshold value.

5. The vehicle of claim 4 , wherein the first threshold value is associated with a fuel cell voltage of 0.7 volts.

6. The vehicle of claim 1 , wherein the processor is further configured to, if the desired traction power output of the fuel cell is less than a second threshold value, set the desired traction power output of the fuel cell equal to the second threshold value.

7. The vehicle of claim 6 , wherein the second threshold value is associated with a fuel cell voltage of 0.8 volts.

8. The vehicle of claim 1 , wherein the processor is further configured to, if the battery charge exceeds a third threshold value, setting the desired traction power output of the fuel cell to zero.

9. The vehicle of claim 8 , wherein the third threshold value is 75%.

10. The vehicle of claim 8 , wherein the processor is further configured to, if the battery charge does not exceed the third threshold value, using at least some of the traction power output of the fuel cell to charge the battery, and setting the traction power output of the fuel cell at a level that will charge the battery within a specified amount of time.

11. The vehicle of claim 10 , wherein the specified amount of time is 600 seconds.

12. The vehicle of claim 1 , wherein the desired traction power output of the fuel cell is sufficient to overcome an actual road load of the vehicle.

13. The vehicle of claim 1 , wherein the desired traction power output of the battery is sufficient to accelerate the vehicle.

14. A method for fuel cell power management, the method comprising:

with a processor comprising a memory:

measuring a battery charge of a battery of the vehicle;

measuring a speed of the vehicle;

calculating a mapping of desired fuel cell power output as a function of the battery charge and the speed of the vehicle;

using the mapping, the battery charge, the speed of the vehicle, and a motor power request, calculating a desired traction power output of a fuel cell of the vehicle;

setting a traction power output of the fuel cell to the desired traction power output of the fuel cell;

setting a desired traction power output of the battery to the motor power request minus the traction power output of the fuel cell; and

setting a traction power output of the battery to the desired traction power output of the battery.

15. The method of claim 14 , further comprising:

if the desired traction power output of the fuel cell is greater than a first threshold value associated with a fuel cell voltage of 0.7 volts, setting the desired traction power output of the fuel cell equal to the first threshold value.

16. The method of claim 14 , further comprising: if the desired traction power output of the fuel cell is less than a second threshold value associated with a fuel cell voltage of 0.8 volts, setting the desired traction power output of the fuel cell equal to the second threshold value.

17. The method of claim 14 , wherein the desired traction power output of the fuel cell is sufficient to overcome an actual road load of the vehicle.

18. The method of claim 14 , wherein the desired traction power output of the battery is sufficient to accelerate the vehicle.

19. A fuel cell power management system, the system comprising:

a vehicle;

a fuel cell disposed within the vehicle;

a battery disposed within the vehicle;

a charge sensor operatively coupled to the battery and configured to measure a battery charge of the battery;

a speedometer configured to measure a speed of the vehicle;

a processor disposed within the vehicle and comprising a memory and configured to:

calculate a mapping of desired fuel cell power output as a function of the battery charge and the speed of the vehicle;

using the mapping, the battery charge, the speed of the vehicle, and a motor power request, calculate a desired traction power output of the fuel cell;

set a desired traction power output of the battery to the motor power request minus the desired traction power output of the fuel cell;

if the desired traction power output of the battery exceeds a maximum power output of the battery, increase the desired traction power output of the fuel cell by an amount equal to the exceedance;

if the increased desired traction power output of the fuel cell exceeds a maximum power output of the fuel cell, set the desired traction power output of the fuel cell equal to the maximum power output of the fuel cell;

set a traction power output of the fuel cell to the desired traction power output of the fuel cell; and

set a traction power output of the battery to the desired traction power output of the battery.

20. The fuel cell power management system of claim 19 , wherein the processor is further configured to:

if the desired traction power output of the fuel cell is greater than a first threshold value associated with a fuel cell voltage of 0.7 volts, set the desired traction power output of the fuel cell equal to the first threshold value; and

if the desired traction power output of the fuel cell is less than a second threshold value associated with a fuel cell voltage of 0.8 volts, set the desired traction power output of the fuel cell equal to the second threshold value.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2026
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 073645/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2024
From: FARNSWORTH, JARED M.; SATA, ANDREW G.; FOLICK, DANIEL C.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 066025/0744 →
Continuity (1)
Related Publication 20250145014A1 · May 8, 2025
References Cited (16)
US 6799119B1 · Voorhees et al. · 2004 [cited by applicant]
US 7402353B2 · Shaffer et al. · 2008 [cited by applicant]
US 7588847B2 · Maier et al. · 2009 [cited by applicant]
US 7829229B1 · Maier et al. · 2010 [cited by applicant]
US 7847513B2 · Maier et al. · 2010 [cited by applicant]
US 8859158B2 · Kwon et al. · 2014 [cited by applicant]
US 9490494B2 · Kakeno et al. · 2016 [cited by applicant]
US 11424464B2 · Sakai et al. · 2022 [cited by applicant]
US 20110111318A1 · Bernard et al. · 2011 [cited by applicant]
US 20150283915A1 · Kim et al. · 2015 [cited by applicant]
US 20220203844A1 · Sujan et al. · 2022 [cited by applicant]
US 20220340048A1 · Li et al. · 2022 [cited by applicant]
US 20230182585A1 · Koti et al. · 2023 [cited by applicant]
US 20230211706A1 · Weber · 2023 [cited by applicant]
DE 102014215160A1 · 2016 [cited by applicant]
Das et al.; Evaluation of Power Sharing Mechanism of a PEM Fuel Cell-Battery Powered Electric Vehicle; 2023 4th International Conference on Clean and Green Energy Engineering (CGEE); Ankara, Turkey; Aug. 26-28, 2023 (Ye… [cited by examiner]