IP Library Granted Patent US 12,322,087
Granted Patent B1
US 12,322,087 · App. 18/674,427 · Granted Jun 3, 2025

Multi-scale autoencoders for semiconductor workpiece understanding

Inventors: Matthew David Conrad (Cary, NC); Edward Robert Van Brunt (Cary, NC)
Assignee: WOLFSPEED, INC.
G06T7/001G06T3/40H01L22/12G06T2207/20016G06T2207/20081G06T2207/20132G06T2207/20224G06T2207/30164
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Quick Facts
Patent No.
US 12,322,087
App. No.
18/674,427
Granted
Jun 3, 2025
Kind
B1
Abstract

An example method includes obtaining a workpiece image of a semiconductor workpiece. The example method includes providing the workpiece image as input to a machine-learned encoding model. The example method includes obtaining an output from the machine-learned encoding model, the output includes an encoding corresponding to the semiconductor workpiece. The example method includes determining one or more characteristics of the semiconductor workpiece based at least in part on the encoding or modifying a semiconductor manufacturing process based at least in part on the encoding.

Claims (46)

1. A method for inspecting semiconductor workpieces, the method comprising:

obtaining a workpiece image of a semiconductor workpiece;

providing the workpiece image as input to a machine-learned encoding model;

obtaining an output from the machine-learned encoding model, the output comprising an encoding corresponding to the semiconductor workpiece; and

determining one or more characteristics of the semiconductor workpiece based at least in part on the encoding, the one or more characteristics associated with a crystalline material feature; and

modifying a semiconductor manufacturing process based at least in part on the encoding.

2. The method of claim 1 , further comprising:

downsampling a workpiece image portion of the workpiece image from a first resolution to a second resolution to produce a downsampled image;

upsampling the downsampled image to the first resolution to produce a first smoothed image at the first resolution; and

subtracting the first smoothed image from the workpiece image portion to produce a first residual image.

3. The method of claim 2 , further comprising providing the first residual image to the machine-learned encoding model.

4. The method of claim 2 , wherein:

the workpiece image portion comprises a crop of the workpiece image according to one or more crop coordinates; and

the method further comprises providing the crop coordinates of the crop of the workpiece image to the machine-learned encoding model.

5. The method of claim 2 , wherein the first smoothed image comprises lower-resolution features and the first residual image comprises higher-resolution features.

6. The method of claim 2 , further comprising:

downsampling a residual portion of the first residual image to produce a downsampled residual portion;

upsampling the downsampled residual portion to produce a second smoothed image; and

subtracting the second smoothed image from the residual portion of the first residual image to produce a second residual image.

7. The method of claim 6 , further comprising providing the second residual image to the machine-learned encoding model.

8. The method of claim 6 , wherein the second residual image corresponds to a smaller portion of the semiconductor workpiece than the first residual image.

9. The method of claim 1 , further comprising:

downsampling the workpiece image to produce a downsampled workpiece image having a lower resolution than the workpiece image; and

providing the downsampled workpiece image to the machine-learned encoding model.

10. The method of claim 1 , wherein the machine-learned encoding model comprises an encoder portion of an autoencoder.

11. The method of claim 1 , further comprising providing workpiece characterization data of the semiconductor workpiece as input to the machine-learned encoding model.

12. The method of claim 1 , wherein the one or more characteristics of the semiconductor workpiece comprises a quality characteristic of the semiconductor workpiece.

13. The method of claim 1 , wherein the one or more characteristics of the semiconductor workpiece comprises an anomaly characteristic.

14. The method of claim 13 , wherein determining the one or more characteristics of the semiconductor workpiece based at least in part on the encoding comprises detecting the anomaly characteristic based at least in part on the encoding corresponding to the semiconductor workpiece.

15. The method of claim 1 , wherein the one or more characteristics of the semiconductor workpiece comprises a similarity characteristic of the semiconductor workpiece to one or more additional semiconductor workpieces.

16. The method of claim 15 , wherein determining the one or more characteristics of the semiconductor workpiece based at least in part on the encoding comprises:

identifying one or more closest encodings corresponding to the one or more additional semiconductor workpieces to the encoding corresponding to the semiconductor workpiece; and

determining the similarity characteristic based at least in part on the one or more closest encodings.

17. The method of claim 1 , wherein the semiconductor workpiece comprises a silicon carbide crystalline material.

18. A method for inspecting semiconductor workpieces, the method comprising:

obtaining a workpiece image of a semiconductor workpiece;

providing the workpiece image as input to a machine-learned encoding model;

obtaining an output from the machine-learned encoding model, the output comprising an encoding corresponding to the semiconductor workpiece;

identifying one or more features on the semiconductor workpiece based at least in part on the encoding, the one or more features comprising one or more crystalline material features; and

modifying a semiconductor manufacturing process based at least in part on the encoding.

19. The method of claim 18 , further comprising:

downsampling a workpiece image portion of the workpiece image from a first resolution to a second resolution to produce a downsampled image;

upsampling the downsampled image to the first resolution to produce a first smoothed image at the first resolution; and

subtracting the first smoothed image from the workpiece image portion to produce a first residual image.

20. The method of claim 18 , wherein the machine-learned encoding model comprises an encoder portion of an autoencoder.

21. The method of claim 18 , wherein the semiconductor workpiece comprises a silicon carbide crystalline material.

Assignments (8)
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Mar 26, 2026
From: WOLFSPEED, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 075280/0919 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL AT REEL/FRAME NO. 69180/0437 Recorded Sep 30, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: WOLFSPEED, INC.
Reel/Frame 072989/0088 →
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Sep 30, 2025
From: WOLFSPEED, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 072992/0113 →
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Sep 30, 2025
From: WOLFSPEED, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 072992/0381 →
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Sep 30, 2025
From: WOLFSPEED, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 072992/0467 →
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Sep 30, 2025
From: WOLFSPEED, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 072992/0588 →
SECURITY INTEREST Recorded Oct 17, 2024
From: WOLFSPEED, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 069180/0437 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2024
From: CONRAD, MATTHEW DAVID; VAN BRUNT, EDWARD ROBERT
To: WOLFSPEED, INC.
Reel/Frame 068501/0015 →