Granted Patent B2

US 12,523,290 · App. 18/858,564 · Granted Jan 13, 2026

Inventors: Calahan B. Campton (Fremont, CA); Mohsen Behzad (Auburn Hills, MI)

Assignee: Borg Warner Inc.

F16H57/0476F16H57/031F16H57/037F16H57/0424F16H57/043F16H57/045F16H57/0471F16H57/0483F16H57/0486F16H57/082F16H2057/02034F16H2057/02052F16H2057/085

Abstract

Claims (99)

1 . An electric vehicle transmission for a vehicle and lubricated by an oil, said electric vehicle transmission comprising:

a housing extending along an axis and defining,

a housing interior,

an inlet for receiving the oil from said housing interior,

an outlet for expelling the oil, and

a passageway in fluid communication with said inlet and said outlet,

wherein said outlet is spaced radially inwardly from said inlet;

an input shaft disposed in said housing interior;

an output shaft disposed in said housing interior and spaced from said input shaft along said axis;

a gear reduction assembly disposed in said housing interior and coupled to said input shaft and said output shaft to modulate transmission of torque between said input shaft and said output shaft, wherein said gear reduction assembly is further defined as a planetary gearset having a carrier; and

a carrier cover rotationally fixed to said carrier;

wherein said carrier cover and said housing adjacent to said outlet define a primary feed channel therebetween;

wherein said carrier cover defines a manifold channel in fluid communication with said primary feed channel, a first feed channel in fluid communication with said manifold channel, and a second feed channel in fluid communication with said manifold channel;

wherein said planetary gearset further comprises a plurality of pinion gears coupled to said carrier, each of said plurality of pinion gears supported by a needle bearing, and wherein said first feed channel is defined to direct oil from said manifold channel toward said needle bearing and said pinion gear; and

wherein said electric vehicle transmission further comprises a plurality of ball bearings supporting rotation of said plurality of pinion gears, wherein said carrier defines a plurality of openings, and wherein said second feed channel is configured to direct oil through said plurality of openings toward said plurality of ball bearings.

2 . The electric vehicle transmission as set forth in claim 1 , wherein said housing further defines a first sump for retaining oil and a second sump separate from said first sump for retaining oil.

3 . The electric vehicle transmission as set forth in claim 2 , wherein said passageway is defined to extend radially inward from said second sump.

4 . The electric vehicle transmission as set forth in claim 1 , wherein said first feed channel and said second feed channel are at the same radial height relative to said axis.

5 . The electric vehicle transmission as set forth in claim 1 , wherein said first feed channel is further defined as a plurality of first feed channels separated by 120 degrees from one another about said axis.

6 . The electric vehicle transmission as set forth in claim 5 , wherein said second feed channel is further defined as a plurality of second feed channels that are defined radially separated such that two second feed channels are defined circumferentially between adjacent pairs of first feed channels.

7 . The electric vehicle transmission as set forth in claim 1 wherein said first feed channels are defined to taper radially outward relative to said axis.

8 . The electric vehicle transmission as set forth in claim 1 , wherein said second feed channels are defined to taper radially outward relative to said axis.

9 . The electric vehicle transmission as set forth in claim 1 further comprising a differential disposed in said housing interior of said housing, wherein said second feed channel is defined to direct oil from said manifold channel toward said differential.

10 . The electric vehicle transmission as set forth in claim 1 , wherein said carrier has an interior surface shaped to accommodate each pinion gear, wherein said interior surface has a plurality of radially furthest sections from said axis on either side of each pinion gear, and wherein said openings are defined in said radially furthest sections.

11 . The electric vehicle transmission as set forth in claim 10 , wherein adjacent pairs of openings are fluidly connected by a bridge channel defined by said carrier between adjacent pairs of openings.

12 . An electric vehicle transmission for a vehicle and lubricated by an oil, said electric vehicle transmission comprising:

a housing extending along an axis and defining,

a housing interior,

an inlet for receiving the oil from said housing interior,

an outlet for expelling the oil, and

a passageway in fluid communication with said inlet and said outlet,

wherein said outlet is spaced radially inwardly from said inlet;

an input shaft disposed in said housing interior;

an output shaft disposed in said housing interior and spaced from said input shaft along said axis;

a gear reduction assembly disposed in said housing interior and coupled to said input shaft and said output shaft to modulate transmission of torque between said input shaft and said output shaft, wherein said gear reduction assembly is further defined as a planetary gearset having a carrier; and

a carrier cover rotationally fixed to said carrier;

wherein said carrier cover and said housing adjacent to said outlet define a primary feed channel therebetween;

wherein said carrier cover defines a manifold channel in fluid communication with said primary feed channel, a first feed channel in fluid communication with said manifold channel, and a second feed channel in fluid communication with said manifold channel; and

wherein said electric vehicle transmission further comprises an orifice disposed within said passageway, said orifice configured to regulate a flowrate of oil through said passageway.

13 . An electric vehicle transmission for a vehicle and lubricated by an oil, said electric vehicle transmission comprising:

a housing extending along an axis and defining,

a housing interior,

an inlet for receiving the oil from said housing interior,

an outlet for expelling the oil, and

a passageway in fluid communication with said inlet and said outlet,

wherein said outlet is spaced radially inwardly from said inlet;

an input shaft disposed in said housing interior;

an output shaft disposed in said housing interior and spaced from said input shaft along said axis;

a gear reduction assembly disposed in said housing interior and coupled to said input shaft and said output shaft to modulate transmission of torque between said input shaft and said output shaft, wherein said gear reduction assembly is further defined as a planetary gearset having a carrier; and

a carrier cover rotationally fixed to said carrier;

wherein said carrier cover and said housing adjacent to said outlet define a primary feed channel therebetween;

wherein said carrier cover defines a manifold channel in fluid communication with said primary feed channel, a first feed channel in fluid communication with said manifold channel, and a second feed channel in fluid communication with said manifold channel; and

wherein said electric vehicle transmission further comprises a housing cover coupled to said housing and a ball bearing disposed within at least one chosen from said housing interior of said housing and said housing cover.

14 . The electric vehicle transmission as set forth in claim 13 , wherein said ball bearing has an outer race fixed to at least one of said housing and said housing cover, an inner race rotationally fixed relative to said carrier cover, and a ball disposed between said outer race and said inner race.

15 . The electric vehicle transmission as set forth in claim 13 , wherein said outlet of said housing is configured to direct oil directly to said ball bearing.

16 . An electric vehicle transmission for a vehicle and lubricated by an oil, said electric vehicle transmission comprising:

a housing extending along an axis and defining,

a housing interior,

an inlet for receiving the oil from said housing interior,

an outlet for expelling the oil, and

a passageway in fluid communication with said inlet and said outlet,

wherein said outlet is spaced radially inwardly from said inlet;

an input shaft disposed in said housing interior;

an output shaft disposed in said housing interior and spaced from said input shaft along said axis;

a gear reduction assembly disposed in said housing interior and coupled to said input shaft and said output shaft to modulate transmission of torque between said input shaft and said output shaft, wherein said gear reduction assembly is further defined as a planetary gearset having a carrier; and

a carrier cover rotationally fixed to said carrier;

wherein said carrier cover and said housing adjacent to said outlet define a primary feed channel therebetween;

wherein said carrier cover defines a manifold channel in fluid communication with said primary feed channel, a first feed channel in fluid communication with said manifold channel, and a second feed channel in fluid communication with said manifold channel; and

wherein said first feed channels are defined to taper radially outward relative to said axis.

17 . An electric vehicle transmission for a vehicle and lubricated by an oil, said electric vehicle transmission comprising:

a housing extending along an axis and defining,

a housing interior,

an inlet for receiving the oil from said housing interior,

an outlet for expelling the oil, and

a passageway in fluid communication with said inlet and said outlet,

wherein said outlet is spaced radially inwardly from said inlet;

an input shaft disposed in said housing interior;

an output shaft disposed in said housing interior and spaced from said input shaft along said axis;

a gear reduction assembly disposed in said housing interior and coupled to said input shaft and said output shaft to modulate transmission of torque between said input shaft and said output shaft, wherein said gear reduction assembly is further defined as a planetary gearset having a carrier; and

a carrier cover rotationally fixed to said carrier;

wherein said carrier cover and said housing adjacent to said outlet define a primary feed channel therebetween;

wherein said carrier cover defines a manifold channel in fluid communication with said primary feed channel, a first feed channel in fluid communication with said manifold channel, and a second feed channel in fluid communication with said manifold channel; and

wherein said second feed channels are defined to taper radially outward relative to said axis.

18 . An electric vehicle transmission for a vehicle and lubricated by an oil, said electric vehicle transmission comprising:

a housing extending along an axis and defining,

a housing interior,

an inlet for receiving the oil from said housing interior,

an outlet for expelling the oil, and

a passageway in fluid communication with said inlet and said outlet,

wherein said outlet is spaced radially inwardly from said inlet;

an input shaft disposed in said housing interior;

an output shaft disposed in said housing interior and spaced from said input shaft along said axis;

a gear reduction assembly disposed in said housing interior and coupled to said input shaft and said output shaft to modulate transmission of torque between said input shaft and said output shaft, wherein said gear reduction assembly is further defined as a planetary gearset having a carrier; and

a carrier cover rotationally fixed to said carrier;

wherein said carrier cover and said housing adjacent to said outlet define a primary feed channel therebetween;

wherein said carrier cover defines a manifold channel in fluid communication with said primary feed channel, a first feed channel in fluid communication with said manifold channel, and a second feed channel in fluid communication with said manifold channel;

wherein said carrier cover includes a lip extending radially inward, with said lip partially defining said manifold channel; and

wherein a tortuous path is defined at an interface between said carrier cover and said housing to prevent oil from being flung from said manifold channel to said housing without first flowing through either or both of said first feed channel and said second feed channel.

19 . The electric vehicle transmission as set forth in claim 18 , wherein said lip at least partially defines said tortuous path.

Assignments (1)

Continuity (2)

References Cited (45)