IP Library Granted Patent US 12,565,828
Granted Patent B2
US 12,565,828 · App. 19/293,191 · Granted Mar 3, 2026

Hybrid drive systems for well stimulation operations

Inventors: Timothy Holiman Hunter (Duncan, OK); Stanley Vernon Stephenson (Duncan, OK); Billy Don Coskrey (Duncan, OK)
Assignee: Halliburton Energy Services, Inc.
E21B43/2607E21B41/0085E21B43/25E21B43/26E21B43/267F04B15/02F04B17/03F04B17/05F04B17/06F04B47/00F04B47/02F04D13/02F04D13/06
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Quick Facts
Patent No.
US 12,565,828
App. No.
19/293,191
Granted
Mar 3, 2026
Kind
B2
Abstract

In accordance with presently disclosed embodiments, a hybrid drive system that uses multiple sources of mechanical energy to drive a pump is provided. The hybrid drive system may include a first mover for generating first mechanical energy, a pump, a drivetrain for providing first mechanical energy from the first mover to the pump, and a second mover within the drivetrain to generate and provide second mechanical energy to the pump. The multiple sources of mechanical energy may provide flexibility with respect to system design and allow for alternative sources of fuel and energy to be used to drive pumping systems. This may reduce the total diesel fuel consumption necessary to perform a well stimulation operation as well as provide for configurations in which diesel engines may be excluded from the pumping process in favor of alternative energy sources that typically do not have sufficient torque capacity to power a pump.

Claims (39)

1 . A method of performing an operation in a subterranean formation, comprising:

determining whether a well stimulation pump is in

an active period in which the well stimulation pump is engaged to pump fluid to a wellbore,

an inactive period in which the well stimulation pump is not engaged to pump fluid to the wellbore, or

a transition period between the inactive period and the active period for pumping fluid to the wellbore;

energizing a first mover configured to generate first mechanical energy from a first fuel or first energy for driving the well stimulation pump; and

energizing a second mover configured to generate second mechanical energy from a second fuel or second energy for driving the well stimulation,

wherein the second fuel or second energy is a different type of fuel or energy from the first fuel or first energy, and

wherein at least the first mover is energized if the well stimulation pump is in the active period or the inactive period.

2 . The method of claim 1 , further comprising:

energizing the second mover or both the first mover and the second mover, if the well stimulation pump is in the transition period.

3 . The method of claim 1 , further comprising:

combining the first and second mechanical energies; and

outputting the combined first and second mechanical energies using a drivetrain to power the well stimulation pump.

4 . The method of claim 3 , further comprising providing a drivetrain to combine the first and second mechanical energies.

5 . The method of claim 4 , wherein the drivetrain comprises a transmission, and wherein the second mover is coupled between the first mover and the transmission.

6 . The method of claim 4 , wherein the drivetrain comprises a transmission, and wherein the second mover is coupled between the transmission and the well stimulation pump.

7 . The method of claim 1 , wherein the first mover comprises an internal combustion engine or a dual fuel engine, and wherein the second mover comprises an electric motor.

8 . The method of claim 1 , wherein the second mechanical energy generated by the second mover is converted from electricity produced using natural gas, wherein at least a portion of the natural gas is obtained from a wellbore on-site.

9 . The method of claim 1 , further comprising providing a treatment fluid to a fluid manifold via the well stimulation pump.

10 . The method of claim 1 , wherein the first mover and the second mover are configured to operate in parallel to power the well stimulation pump.

11 . The method of claim 1 , wherein the second mover is coupled to an on-site generator, a utility grid, solar cells, wind turbines, a hybrid transmission of a truck, or one or more combinations thereof.

12 . A non-transitory computer-readable medium comprising instructions that are configured, when executed by a processor, to:

determine whether a well stimulation pump is in

an active period in which the well stimulation pump is engaged to pump fluid to a wellbore,

an inactive period in which the well stimulation pump is not engaged to pump fluid to the wellbore, or

a transition period between the inactive period and the active period for pumping fluid to the wellbore;

energize a first mover configured to generate first mechanical energy from a first fuel or first energy for driving the well stimulation pump; and

energize a second mover configured to generate second mechanical energy from a second fuel or second energy for driving the well stimulation pump,

wherein the second fuel or second energy is a different type of fuel or energy from the first fuel or first energy,

wherein at least the first mover is energized if the well stimulation pump is in the active period or the inactive period.

13 . The non-transitory computer-readable medium of claim 12 , wherein the instructions are further configured to:

energize the second mover or both the first mover and the second mover, if the well stimulation pump is in the transition period.

14 . The non-transitory computer-readable medium of claim 12 , wherein the instructions are further configured to:

energize a drivetrain to output a combination of the first and second mechanical energies to power the well stimulation pump.

15 . The non-transitory computer-readable medium of claim 12 , wherein the second mechanical energy generated by the second mover is converted from electricity produced using natural gas, wherein at least a portion of the natural gas is obtained from a wellbore on-site.

16 . The non-transitory computer-readable medium of claim 12 , wherein the first mover comprises an internal combustion engine or a dual fuel engine, and wherein the second mover comprises an electric motor.

17 . The non-transitory computer-readable medium of claim 12 , wherein the first mover and the second mover are configured to operate in parallel to power the well stimulation pump.

18 . The non-transitory computer-readable medium of claim 12 , wherein the second mover is coupled to an on-site generator, a utility grid, solar cells, wind turbines, a hybrid transmission of a truck, or one or more combinations thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2025
From: COSKREY, BILLY DON; HUNTER, TIMOTHY HOLIMAN; STEPHENSON, STANLEY VERNON
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 071959/0641 →
Continuity (5)
Division 18830377 · Sep 10, 2024
Continuation 18420556 · Jan 23, 2024
Continuation 17738995 · May 6, 2022
Continuation 16321155
Related Publication 20250361802A1 · Nov 27, 2025
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Excerpts from manual related to Halliburton Stim Star vessel, admitted as prior art, 7 pages. [cited by applicant]
Excerpts from Project Comprehensive Study Report, Sep. 2011, 2 pages. [cited by applicant]
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Invalidity Chart, Mud Pump and Associated Materials HHUS Sold to Nabors, [cited by applicant]
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New Simulation Vessel Service Proposal, Halliburton, Sep. 8, 2010, 7 pages. [cited by applicant]
Owen, Charlotte, “Chinese company launches new fracking rigs,” Oil & Gas Technology, May 2, 2012, 2 pages, www.oilandgastechnology.net/upstream-news/chinese-company-launches-new-fracking-rigs. [cited by applicant]
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Spencer, Malia, “Green Field Energy Services lands in Monessen,” Pittsburgh Business Times, Aug. 7, 2013, 7 pages, https://www.bizjournals.com/pittsburgh/blog/energy/2013/08/green-field-energy-services-lands-in-html. [cited by applicant]
Spencer, Malia, “Marcellus gas used to power come frack jobs,” Pittsburgh Business Times, Jul. 2013, 9 pages, https://www.bizjournals.com/pittsburgh/blog/energy/2013/07/marcellus-gas-used-to-power-frack-some.html. [cited by applicant]
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