IP Library Granted Patent US 6,846,715
Granted Patent B2
US 6,846,715 · App. 10/421,154 · Granted Jan 25, 2005

Gate technology for strained surface channel and strained buried channel MOSFET devices

Assignee: AmberWave Systems Corporation
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Quick Facts
Patent No.
US 6,846,715
App. No.
10/421,154
Granted
Jan 25, 2005
Kind
B2
Abstract

A method of fabricating a semiconductor device including providing a semiconductor heterostructure, the heterostructure having a relaxed Si 1−x Ge x layer on a substrate, a strained channel layer on the relaxed Si 1−x Ge x layer, and a Si 1−y Ge y layer; removing the Si 1−y Ge y layer; and providing a dielectric layer. The dielectric layer includes a gate dielectric of a MISFET. In alternative embodiments, the heterostructure includes a SiGe spacer layer and a Si layer.

Claims (56)

1. A method of fabricating a semiconductor device, the method comprising the steps of:

(a) providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer;

(b) providing at least one sacrificial layer disposed above the strained layer;

(c) removing at least a portion of the at least one sacrificial layer, wherein the strained layer remains intact after removal; and

(d) providing a gate dielectric above the strained layer.

2. The method of claim 1 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a substrate, and a strained layer consisting of at least one of Si, Ge, and SiGe, the strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

3. The method of claim 1 wherein step (b) comprises:

providing at least one sacrificial layer comprising Si, the at least one sacrificial layer being disposed above the strained layer.

4. The method of claim 1 wherein step (b) comprises:

providing at least one sacrificial layer comprising SiGe, the at least one sacrificial layer being disposed above the strained layer.

5. The method of claim 1 wherein step (b) comprises:

providing multiple sacrificial layers disposed above the strained layer, wherein some of the multiple sacrificial layers comprise Si and other multiple sacrificial layers comprise SiGe.

6. The method of claim 1 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a substrate comprising Si, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

7. The method of claim 1 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a layer of SiO 2 disposed on a Si substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

8. The method of claim 1 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a graded buffer layer disposed on a Si substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

9. The method of claim 1 wherein step (c) comprises:

removing at least a portion of the at least one sacrificial layer using a wet oxidation technique, wherein the strained layer remains intact after oxidation.

10. The method of claim 9 wherein the wet oxidation technique is utilized at a temperature up to about 750° C.

11. The method of claim 1 wherein step (c) comprises:

removing at least a portion of the at least one sacrificial layer using a dry oxidation technique, wherein the strained layer remains intact after oxidation.

12. The method of claim 1 wherein step (d) comprises:

providing a gate dielectric above the strained layer, wherein at least a portion of the strained layer is oxidized to provide the gate dielectric.

13. The method of claim 1 wherein step (d) comprises:

providing a gate dielectric above the strained layer, wherein a dielectric layer is deposited above the strained layer to provide the gate dielectric.

14. The method of claim 1 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer, the strained layer being substantially free of misfit dislocations.

15. A method of fabricating a semiconductor device, the method comprising the steps of:

(a) providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer;

(b) providing at least one sacrificial layer disposed above the strained layer;

(c) removing at least a portion of the at least one sacrificial layer, wherein a small amount of the strained layer is removed during removal; and

(d) providing a gate dielectric above the strained layer.

16. The method of claim 15 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on substrate, and a strained layer consisting of at least one of Si and Ge having a thickness of less than 300 angstroms disposed on the relaxed layer.

17. The method of claim 15 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a substrate comprising Si, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

18. The method of claim 15 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a layer of SiO 2 disposed on a Si substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

19. The method of claim 15 wherein step (a) comprises:

providing a semiconductor heterostructure, the heterostructure including a relaxed Si 1−x Ge x layer disposed on a graded buffer layer disposed on a Si substrate, and a strained layer having a thickness of less than 300 angstroms disposed on the relaxed layer.

20. The method of claim 15 wherein step (c) comprises:

removing at least a portion of the at least one sacrificial layer using a wet oxidation technique, wherein a small amount of the strained layer is removed during oxidation.

21. The method of claim 20 wherein the wet oxidation technique is utilized at a temperature up to about 750° C.

22. The method of claim 15 wherein step (c) comprises:

removing at least a portion of the at least one sacrificial layer using a dry oxidation technique, wherein a small amount of the strained layer is removed during oxidation.

23. The method of claim 15 wherein step (c) comprises:

removing at least a portion of the at least one sacrificial layer, wherein less than 10 angstroms of the strained layer is removed.

24. The method of claim 15 wherein step (d) comprises:

providing a gate dielectric above the strained layer, wherein at least a portion of the strained layer is oxidized to provide the gate dielectric.

25. The method of claim 15 wherein step (d) comprises:

providing a gate dielectric above the strained layer, wherein a dielectric layer is deposited above the strained layer to provide the gate dielectric.

26. The method of claim 15 wherein step (a) comprises:

providing a semiconductor heterostructure, the structure including a relaxed Si 1−x Ge x layer disposed on a substrate, and a strained layer having a thickness less than 300 angstroms disposed on the relaxed layer, the strained layer being substantially free of misfit dislocations.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2010
From: AMBERWAVE SYSTEMS CORPORATION
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 023848/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2004
From: FITZGERALD, EUGENE A.; HAMMOND, RICHARD; CURRIE, MATTHEW
To: AMBERWAVE SYSTEMS CORPORATION
Reel/Frame 015998/0563 →
Continuity (3)
Continuation 0992320700 · Aug 6, 2001
Provisional Application 6022359500 · Aug 7, 2000
Related Publication 20030207571A1 · Nov 6, 2003