IP Library Granted Patent US 7,232,639
Granted Patent B2
US 7,232,639 · App. 10/505,799 · Granted Jun 19, 2007

Monomer having fluorine-containing acetal or ketal structure, polymer thereof, and chemical-amplification-type resist composition as well as process for formation of pattern with use of the same

Assignee: NEC Corporation
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Quick Facts
Patent No.
US 7,232,639
App. No.
10/505,799
Granted
Jun 19, 2007
Kind
B2
Abstract

As a polymer exhibiting improved transparency which is suitable for a resist resin used in a chemical-amplification-type resist being applicable for photolithography using exposure light at 180 nm or shorter, this invention provides a polymer comprising a repeating unit resulting from polymerization of a monomer exhibiting a polymerization activity, wherein the monomer has a fluorine-containing acetal or ketal structure represented by general formula (1): wherein R represents an atomic group containing a carbon-carbon double bond exhibiting polymerization activity; at least one of R 1 and R 2 is fluorinated alkyl group or fluorinated aryl group having 1 to 20 carbon atoms; and R 3 represents a radical selected from the group consisting of hydrogen atom, alkyl group, alkoxy-substituted alkyl group, fluorinated alkyl group, aryl group, fluorinated aryl group, aralkyl group and fluorinated aralkyl group having 1 to 20 carbon atoms.

Claims (132)

1. A monomer containing a carbon-carbon double bond exhibiting polymerization activity thereby and having a fluorine-containing structure in the molecule,

wherein the monomer is a (meth)acrylate derivative having a fluorine-containing structure represented by general formula (2):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a fluorinated alkyl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom; and

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.

2. A polymer being producible by polymerization of one or more monomer materials containing a carbon-carbon double bond exhibiting polymerization activity thereby, wherein the polymer comprises a repeating unit being obtainable by addition polymerization of at least one of the monomer as claimed in claim 1 , as one of the repeating units contained in the polymer.

3. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer therefor, wherein the composition comprises the polymer as claimed in claim 2 as said resist resin.

4. A monomer containing a carbon-carbon double bond exhibiting polymerization activity thereby and having a fluorine-containing structure in the molecule,

wherein the monomer is a norbornene derivative or tetracyclododecene derivative having a fluorine-containing structure represented by general formula (3):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, a fluorinated alkyl group, an aryl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group or said fluorinated aryl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom;

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group;

X 1 and X 2 independently represent a hydrogen atom or a methyl group;

Z represents —CO—; and

m is 0 or 1.

5. A polymer being producible by polymerization of one or more monomer materials containing a carbon-carbon double bond exhibiting polymerization activity thereby, wherein the polymer comprises a repeating unit being obtainable by ring-opening metathesis polymerization of at least one of the monomer as claimed in claim 4 and then hydrogenating a —CH═CH— moiety resulting therefrom, as one of the repeating units contained in the polymer.

6. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer therefor, wherein the composition comprises the polymer as claimed in claim 5 as said resist resin.

7. A monomer containing a carbon-carbon double bond exhibiting polymerization activity thereby and having a fluorine-containing structure in the molecule,

wherein the monomer is a tricyclononene derivative having a fluorine-containing structure represented by general formula (4):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, a fluorinated alkyl group, an aryl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group or said fluorinated aryl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom;

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; and

Z represents —CO—, a methylene group or a linking group composed of a carbon-oxygen bond.

8. A polymer being producible by polymerization of one or more monomer materials containing a carbon-carbon double bond exhibiting polymerization activity thereby, wherein the polymer comprises a repeating unit being obtainable by ring-opening metathesis polymerization of at least one of the monomer as claimed in claim 7 and then hydrogenating a —CH═CH— moiety resulting therefrom, as one of the repeating units contained in the polymer.

9. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer therefor, wherein the composition comprises the polymer as claimed in claim 8 as said resist resin.

10. A polymer comprising one or more repeating units being obtainable by addition polymerization of a (meth)acrylate derivative, wherein the unit has a fluorine-containing structure represented by general formula (2a):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a fluorinated alkyl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom; and

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.

11. The polymer as claimed in claim 10 , comprising, in addition to said repeating unit having a fluorine-containing structure, one or more repeating units selected from the group consisting of

a repeating unit represented by general formula (5):

wherein

R 7 and R 8 are independently a hydrogen atom or a fluorine atom;

R 9 is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group;

R 10 represents a radical selected from the group consisting of a hydrogen atom; a linear, branched or cyclic alkyl group and fluorinated alkyl group having 1 to 20 carbon atoms; a group removable by an acid; a bridged cyclic hydrocarbon group having 7 to 13 carbon atoms containing a group removable by an acid thereon and norbornane-2,6-carbolactone-5-yl group;

a repeating unit represented by general formula (6):

wherein R 11 represents a hydrogen atom or a group removable by an acid;

a repeating unit represented by general formula (7):

wherein R 12 represents a hydrogen atom or a group removable by an acid;

a tetrafluoroethylene radical represented by formula (8):

—CF 2 —CF 2 —  (8)

a repeating unit represented by general formula (9):

wherein R 13 and R 14 independently represent a hydrogen atom or a fluorine atom; R 15 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; R 16 represents a hydrogen atom, a hydroxy group, hydroxy alkyl group or an acid-dissociable organic group having 20 or less carbon atoms which can generate a carboxy group therefrom by its decomposition by an acid;

a repeating unit represented by general formula (10):

wherein R 13 and R 14 independently represent a hydrogen atom or a fluorine atom; R 15 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; R 16 represents a hydrogen atom, a hydroxy group, a hydroxy alkyl group or an acid-dissociable organic group having 20 or less carbon atoms which can generate a carboxy group therefrom by its decomposition by an acid;

a repeating unit represented by general formula (11):

wherein R 13 and R 14 is independently a hydrogen atom or a fluorine atom; R 15 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; R 16 represents a hydrogen atom, a hydroxy group, a hydroxy alkyl group or an acid-dissociable organic group having 20 or less carbon atoms which can generate a carboxy group therefrom by its decomposition by an acid;

a repeating unit represented by general formula (12):

wherein R 13 and R 14 is independently a hydrogen atom or a fluorine atom; R 15 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; R 16 represents a hydrogen atom, a hydroxy group, a hydroxy alkyl group or an acid-dissociable organic group having 20 or less carbon atoms which can generate a carboxy group therefrom by its decomposition by an acid; and

an anhydrous succindiyl represented by formula (13):

12. The polymer as claimed in claim 10 , wherein the polymer comprises said repeating unit represented by general formula (2a) in a content of at least 5 to 90 mol % to the total number of the repeating units composing the polymer.

13. The polymer as claimed in claim 10 , wherein a weight-average molecular weight of the polymer is selected in the range of 2,000 to 200,000.

14. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer,

wherein the composition comprises one or more of the polymers as claimed in claim 10 as said resist resin and at least a photo-acid generator capable of generating an acid by exposure light as said photo-sensitizer; and

the content of the photo-acid generator to the total amount of the polymer and the photo-acid generator is selected in the range of 0.2 to 30 wt %.

15. A process for formation of pattern by photolithography utilizing a chemical-amplification-type resist, comprising at least the steps of:

forming a film of the chemical-amplification-type resist as claimed in claim 14 applied onto a substrate to be processed for formation of pattern thereon;

irradiating the substrate with light at a wavelength of 130 to 180 nm as exposure light in accordance with a pattern to be formed to expose said film of the chemical-amplification-type resist;

carrying out baking treatment for said exposed film of the chemical-amplification-type resist; and

carrying out developing treatment for said film treated by baking.

16. The process for formation of pattern as claimed in claim 15 , wherein the light at a wavelength of 130 to 180 nm used in said exposure step is F 2 excimer laser beam.

17. A polymer comprising one or more repeating units being obtainable by addition polymerization of a norbornene derivative or a tetracyclododecene derivative, wherein the unit has a fluorine-containing structure represented by general formula (3a):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, a fluorinated alkyl group, an aryl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group or said fluorinated aryl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom;

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group;

X 1 and X 2 independently represent a hydrogen atom or a methyl group;

Z represents —CO—; and

m is 0 or 1.

18. The polymer as claimed in claim 17 , wherein the polymer comprises said repeating unit represented by general formula (3a) in a content of at least 5 to 90 mol % to the total number of the repeating units composing the polymer.

19. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer,

wherein the composition comprises one or more of the polymers as claimed in claim 17 as said resist resin and at least a photo-acid generator capable of generating an acid by exposure light as said photo-sensitizer; and

the content of the photo-acid generator to the total amount of the polymer and the photo-acid generator is selected in the range of 0.2 to 30 wt %.

20. A polymer comprising one or more repeating units being obtainable by addition polymerization of a tricyclononene derivative, wherein the unit has a fluorine-containing structure represented by general formula (4a):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, a fluorinated alkyl group, an aryl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group or said fluorinated aryl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom;

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; and

Z represents —CO—, a methylene group or a linking group composed of a carbon-oxygen bond.

21. The polymer as claimed in claim 20 , wherein the polymer comprises said repeating unit represented by general formula (4a) in a content of at least 5 to 90 mol % to the total number of the repeating units composing the polymer.

22. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer,

wherein the composition comprises one or more of the polymers as claimed in claim 20 as said resist resin and at least a photo-acid generator capable of generating an acid by exposure light as said photo-sensitizer; and

the content of the photo-acid generator to the total amount of the polymer and the photo-acid generator is selected in the range of 0.2 to 30 wt %.

23. A process for formation of pattern by photolithography utilizing a chemical-amplification-type resist, comprising at least the steps of:

forming a film of the chemical-amplification-type resist as claimed in claim 22 applied onto a substrate to be processed for formation of pattern thereon;

irradiating the substrate with light at a wavelength of 130 to 180 nm as exposure light in accordance with a pattern to be formed to expose said film of the chemical-amplification-type resist;

carrying out baking treatment for said exposed film of the chemical-amplification-type resist; and

carrying out developing treatment for said film treated by baking.

24. A polymer comprising one or more repeating units being obtainable by ring-opening polymerization of a norbornene derivative or tetracyclododecene derivative and then hydrogenating a —CH═CH— moiety resulting therefrom, wherein the unit has a fluorine-containing structure represented by general formula (3b):

wherein

R 1 and P 2 independently represent a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, a fluorinated alkyl group, an aryl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group or said fluorinated aryl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aryl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom;

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group;

X 1 and X 2 independently represent a hydrogen atom or a methyl group;

Z represents —CO—, a methylene group or a linking group composed of a carbon-oxygen bond; and

m is 0 or 1.

25. The polymer as claimed in claim 24 , wherein the polymer comprises said repeating unit represented by general formula (3b) in a content of at least 5 to 90 mol % to the total number of the repeating units composing the polymer.

26. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer,

wherein the composition comprises one or more of the polymers as claimed in claim 24 as said resist resin and at least a photo-acid generator capable of generating an acid by exposure light as said photo-sensitizer; and

the content of the photo-acid generator to the total amount of the polymer and the photo-acid generator is selected in the range of 0.2 to 30 wt %.

27. A process for formation of pattern by photolithography utilizing a chemical-amplification-type resist, comprising at least the steps of:

forming a film of the chemical-amplification-type resist as claimed in claim 26 applied onto a substrate to be processed for formation of pattern thereon;

irradiating the substrate with light at a wavelength of 130 to 180 nm as exposure light in accordance with a pattern to be formed to expose said film of the chemical-amplification-type resist;

carrying out baking treatment for said exposed film of the chemical-amplification-type resist; and

carrying out developing treatment for said film treated by baking.

28. A polymer comprising one or more repeating units being obtainable by ring-opening polymerization of a tricyclononene derivative and then hydrogenating a —CH═CH— moiety resulting therefrom, wherein the unit has a fluorine-containing structure represented by general formula (4b):

wherein

R 1 and R 2 independently represent a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, a fluorinated alkyl group, an aryl group and a fluorinated aryl group having 1 to 20 carbon atoms; and at least one of R 1 and R 2 is said fluorinated alkyl group or said fluorinated aryl group;

R 3 represents a radical selected from the group consisting of a hydrogen atom, a linear, branched or cyclic alkyl group, an alkoxy-substituted alkyl group, a fluorinated alkyl group, an aryl group, a fluorinated aiyl group, an aralkyl group and a fluorinated aralkyl group having 1 to 20 carbon atoms;

R 4 and R 5 independently represent a hydrogen atom or a fluorine atom;

R 6 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group; and

Z represents —CO—, a methylene group or a linking group composed of a carbon-oxygen bond.

29. The polymer as claimed in claim 28 , wherein the polymer comprises said repeating unit represented by general formula (4b) in a content of at least 5 to 90 mol % to the total number of the repeating units composing the polymer.

30. A resist composition of chemical-amplification-type comprising a resist resin and a photo-sensitizer,

wherein the composition comprises one or more of the polymers as claimed in claim 28 as said resist resin and at least a photo-acid generator capable of generating an acid by exposure light as said photo-sensitizer; and

the content of the photo-acid generator to the total amount of the polymer and the photo-acid generator is selected in the range of 0.2 to 30 wt %.

31. A process for formation of pattern by photolithography utilizing a chemical-amplification-type resist, comprising at least the steps of:

forming a film of the chemical-amplification-type resist as claimed in claim 30 applied onto a substrate to be processed for formation of pattern thereon;

irradiating the substrate with light at a wavelength of 130 to 180 nm as exposure light in accordance with a pattern to be formed to expose said film of the chemical-amplification-type resist;

carrying out baking treatment for said exposed film of the chemical-amplification-type resist; and

carrying out developing treatment for said film treated by baking.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2004
From: MAEDA, KATSUMI; NAKANO, KAICHIRO
To: NEC CORPORATION
Reel/Frame 016417/0408 →
Continuity (1)
Related Publication 20050164119A1 · Jul 28, 2005