IP Library › Granted Patent US 7,731,862
Granted Patent B2
US 7,731,862 · App. 11/475,190 · Granted Jun 8, 2010

Dry etching method, fine structure formation method, mold and mold fabrication method

Assignee: Panasonic Corporation
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Quick Facts
Patent No.
US 7,731,862
App. No.
11/475,190
Granted
Jun 8, 2010
Kind
B2
Abstract

A substance including tungsten and carbon is etched by using plasma. The plasma is generated from a mixed gas of a gas including a fluorine atom, a gas including a nitrogen atom and a gas including a hydrocarbon molecule.

Claims (62)

1. A dry etching method comprising:

placing a substance including tungsten and carbon in a reaction chamber;

after placing the substrate, generating plasma from a mixed gas comprising a gas including fluorine, a gas including nitrogen and a gas consisting of at least one of C 2 H 4 , C 2 H 6 , C 4 H 8 and a saturated hydrocarbon molecule;

dry etching the substance by using the plasma; and

wherein said saturated hydrocarbon molecule has carbon-carbon single bond, and consists of hydrogen and carbon.

2. The dry etching method of claim 1 ,

wherein said gas including fluorine and said gas including nitrogen are replaced with a gas including fluorine and nitrogen.

3. The dry etching method of claim 1 ,

wherein said gas including fluorine includes a fluorine molecule, fluorocarbon, fluorohydrocarbon or a mixture of two or more thereof.

4. The dry etching method of claim 1 ,

wherein said gas including nitrogen includes a nitrogen molecule, an ammonia molecule or a mixture thereof.

5. The dry etching method of claim 1 ,

wherein said mixed gas further includes a hydrogen molecule or an ammonia molecule.

6. The dry etching method of claim 1 ,

wherein said mixed gas further includes a gas including oxygen.

7. The dry etching method of claim 1 ,

wherein said mixed gas further includes an inert gas.

8. The dry etching method of claim 1 ,

wherein said mixed gas further includes at least one of a gas including chlorine, a gas including bromine and a gas including iodine.

9. The dry etching method of claim 1 ,

wherein said substance including tungsten and carbon is an alloy including tungsten and carbon.

10. The dry etching method of claim 9 ,

wherein said alloy including tungsten and carbon further includes nitrogen.

11. The dry etching method of claim 1 ,

wherein said substance including tungsten and carbon is a tungsten-carbon alloy substrate or a substrate having a tungsten-carbon alloy in a surface portion thereof.

12. A fine structure formation method comprising:

forming a mask pattern on a substance including tungsten and carbon; and

with said mask pattern used as an etching mask, dry etching said substance by using plasma generated from a mixed gas comprising a gas including fluorine, a gas including nitrogen and a gas consisting of at least one of C 2 H 4 , C 2 H 6 , C 4 H 8 and a saturated hydrocarbon molecule

wherein said saturated hydrocarbon molecule has carbon-carbon single bond, and consists of hydrogen and carbon.

13. The fine structure formation method of claim 12 ,

wherein said gas including fluorine and said gas including nitrogen are replaced with a gas including fluorine and nitrogen.

14. The fine structure formation method of claim 12 ,

wherein said gas including fluorine includes a fluorine molecule, fluorocarbon, fluorohydrocarbon or a mixture of two or more thereof.

15. The fine structure formation method of claim 12 ,

wherein said gas including nitrogen includes a nitrogen molecule, an ammonia molecule or a mixture thereof.

16. The fine structure formation method of claim 12 ,

wherein said mixed gas further includes a hydrogen molecule or an ammonia molecule.

17. The fine structure formation method of claim 12 ,

wherein said mixed gas further includes a gas including oxygen.

18. The fine structure formation method of claim 12 ,

wherein said mixed gas further includes an inert gas.

19. The fine structure formation method of claim 12 ,

wherein said mixed gas further includes at least one of a gas including chlorine, a gas including bromine and a gas including iodine.

20. A mold fabrication method comprising:

placing a substance including tungsten and carbon in a reaction chamber;

after placing the substrate, generating plasma from a mixed gas comprising a gas including fluorine, a gas including nitrogen and a gas consisting of at least one of C 2 H 4 , C 2 H 6 , C 4 H 8 and a saturated hydrocarbon molecule;

dry etching the substance by using the plasma to process said substance into a mold; and

wherein said saturated hydrocarbon molecule has carbon-carbon single bond, and consists of hydrogen and carbon.

21. The mold fabrication method of claim 20 ,

wherein said gas including fluorine and said gas including nitrogen are replaced with a gas including fluorine and nitrogen.

22. The mold fabrication method of claim 20 ,

wherein said gas including fluorine includes a fluorine molecule, fluorocarbon, fluorohydrocarbon or a mixture of two or more thereof.

23. The mold fabrication method of claim 20 ,

wherein said gas including nitrogen includes a nitrogen molecule, an ammonia molecule or a mixture thereof.

24. The mold fabrication method of claim 20 ,

wherein said mixed gas further includes a hydrogen molecule or an ammonia molecule.

25. The mold fabrication method of claim 20 ,

wherein said mixed gas further includes a gas including oxygen.

26. The mold fabrication method of claim 20 ,

wherein said mixed gas further includes an inert gas.

27. The mold fabrication method of claim 20 ,

wherein said mixed gas further includes at least one of a gas including chlorine, a gas including bromine and a gas including iodine.

Assignments (2)
CHANGE OF NAME Recorded Nov 24, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0671 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2006
From: NAKAGAWA, HIDEO; SASAGO, MASARU; MURAKAMI, TOMOYASU
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 018678/0027 →
Priority Claims (1)
JP 2006-034854 · Feb 13, 2006 · national
Continuity (1)
Related Publication 20070187362A1 · Aug 16, 2007