IP Library Granted Patent US 8,169,766
Granted Patent B2
US 8,169,766 · App. 13/114,994 · Granted May 1, 2012

Shaft current control brush ring assembly

Assignee: Illinois Tool Works, Inc.
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Quick Facts
Patent No.
US 8,169,766
App. No.
13/114,994
Granted
May 1, 2012
Kind
B2
Abstract

A shaft current control brush ring assembly includes a cup and a brush ring assembly secured within the cup. The cup is secured to a motor faceplate, within a recess formed in the faceplate by interference fit, or by means of a clamp attached to the faceplate. A slinger can be associated with the brush ring assembly.

Claims (27)

1. A shaft current control brush ring assembly comprising:

two electrically conductive annular structures; and

a plurality of electrically conductive filaments retained by the two electrically conductive annular structures via compression of the plurality of electrically conductive filaments between the two electrically conductive annular structures, wherein the plurality of electrically conductive filaments is arranged circumferentially around the two electrically conductive annular structures and extending radially inward.

2. The shaft current control brush ring assembly of claim 1 , wherein each electrically conductive filament is sufficiently small to induce ionization in the presence of an electric field.

3. The shaft current control brush ring assembly of claim 2 , wherein the plurality of electrically conductive filaments extends radially inward toward a shaft, the plurality of electrically conductive filaments is configured to be spaced from the shaft by a gap, and an electrical charge is transferred indirectly from the shaft to the two electrically conductive annular structures via an electrical field across the gap.

4. The shaft current control brush ring assembly of claim 1 , wherein the plurality of electrically conductive filaments extends radially inward toward a shaft, and the plurality of electrically conductive filaments is configured to transfer an electrical charge from the shaft to the two electrically conductive annular structures via direct contact with the shaft.

5. The shaft current control brush ring assembly of claim 1 , wherein at least one of the plurality of electrically conductive filaments is made from a material comprising carbon fiber.

6. The shaft current control brush ring assembly of claim 1 , comprising a clamp configured to secure the two electrically conductive annular structures to an outer surface of a faceplate.

7. The shaft current control brush ring assembly of claim 6 , wherein the clamp comprises a base configured to mount to the outer surface of the faceplate, a riser projecting outwardly from the base, and a distal end projecting outwardly from the riser along an axial surface of one electrically conductive annular structure.

8. The shaft current control brush ring assembly of claim 7 , comprising a fastener configured to pass through an opening in the base to secure the clamp to the outer surface of the faceplate.

9. The shaft current control brush ring assembly of claim 1 , wherein at least one of the plurality of electrically conductive filaments comprises a diameter of less than approximately 150 microns.

10. The shaft current control brush ring assembly of claim 1 , wherein each electrically conductive annular structure is made of a material comprising at least one of aluminum, stainless steel, bronze, or copper.

11. A shaft current control brush ring assembly comprising:

an electrically conductive annular housing having a base member and an outer band extending about a perimeter of the base member;

a plurality of electrically conductive filaments arranged circumferentially around the electrically conductive annular housing and extending radially inward, wherein each electrically conductive filament is sufficiently small to induce ionization in the presence of an electric field; and

at least one electrically conductive annular plate secured to the electrically conductive annular housing, wherein the electrically conductive annular housing is configured to retain the plurality of electrically conductive filaments by compressing the plurality of electrically conductive filaments against the at least one electrically conductive annular plate.

12. The shaft current control brush ring assembly of claim 11 , wherein the plurality of electrically conductive filaments extends radially inward toward a shaft, the plurality of electrically conductive filaments is configured to be spaced from the shaft by a gap, and an electrical charge is transferred indirectly from the shaft to the electrically conductive annular housing via an electrical field across the gap.

13. The shaft current control brush ring assembly of claim 11 , comprising a clamp configured to secure the electrically conductive annular housing to an outer surface of a faceplate.

14. The shaft current control brush ring assembly of claim 11 , wherein at least one of the plurality of electrically conductive filaments comprises a diameter of approximately between 5 to 100 microns.

15. The shaft current control brush ring assembly of claim 11 , wherein at least one of the plurality of electrically conductive filaments is made from a material comprising carbon fiber.

16. A shaft current control brush ring assembly comprising:

an electrically conductive annular housing having a base member and an outer band extending about a perimeter of the base member;

a brush assembly disposed within the annular housing, wherein the brush assembly comprises a plurality of electrically conductive filaments each being sufficiently small to induce ionization in the presence of an electric field, and wherein the brush assembly is configured to transfer an electrical charge to the electrically conductive annular housing through at least one of the plurality of electrically conductive filaments; and

a clamp configured to secure the electrically conductive annular housing to an outer surface of a faceplate, wherein the clamp comprises a base configured to mount to the outer surface of the faceplate, a riser projecting outwardly from the base along a radial surface of the outer band, and a distal end projecting outwardly from the riser along an axial surface of the outer band.

17. The shaft current control brush ring assembly of claim 16 , comprising a fastener configured to pass through an opening in the base to secure the clamp to the outer surface of the faceplate.

18. The shaft current control brush ring assembly of claim 16 , comprising at least one electrically conductive annular plate secured to the electrically conductive annular housing, wherein the electrically conductive annular housing is configured to retain the plurality of electrically conductive filaments by compressing the plurality of electrically conductive filaments against the at least one electrically conductive annular plate.

19. The shaft current control brush ring assembly of claim 16 , wherein the plurality of electrically conductive filaments extends radially inward toward a shaft, the plurality of electrically conductive filaments is configured to be spaced from the shaft by a gap, and the electrical charge is transferred indirectly from the shaft to the electrically conductive annular housing via an electrical field across the gap.

Continuity (8)
Continuation 11221557 · Sep 8, 2005
Continuation In Part 10877112 · Jun 25, 2004
Continuation In Part 10714295 · Nov 14, 2003
Provisional Application 60673308 · Apr 20, 2005
Provisional Application 60508949 · Oct 6, 2003
Provisional Application 60508950 · Oct 6, 2003
Provisional Application 60455301 · Mar 17, 2003
Related Publication 20110216466A1 · Sep 8, 2011