IP Library › Granted Patent US 8,283,104
Granted Patent B2
US 8,283,104 · App. 12/706,450 · Granted Oct 9, 2012

Sulfonate and its derivative, photosensitive acid generator, and resist composition and patterning process using the same

Assignee: Shin-Etsu Chemical Co., Ltd.
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Quick Facts
Patent No.
US 8,283,104
App. No.
12/706,450
Granted
Oct 9, 2012
Kind
B2
Abstract

There is disclosed a sulfonate shown by the following general formula (2). R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − M +   (2) (In the formula, R 1 represents a linear, a branched, or a cyclic monovalent hydrocarbon group having 1 to 50 carbon atoms optionally containing a hetero atom. M + represents a cation.) There can be provided: a novel sulfonate which is effective for a chemically amplified resist composition having a sufficiently high solubility (compatibility) in a resist solvent and a resin, a good storage stability, a PED stability, a further wider depth of focus, a good sensitivity, in particular a high resolution and a good pattern profile form; a photosensitive acid generator; a resist composition using this; a photomask blank, and a patterning process.

Claims (42)

1. A sulfonate represented by the following general formula (1):

HO—C(CF 3 ) 2 —CH 2 SO 3 − M +   (1)

wherein, M + represents a cation.

2. The sulfonate according to claim 1 , wherein the M + is any of a lithium ion, a sodium ion, a potassium ion, an ammonium ion, an iodonium ion, and a sulfonium ion.

3. A method for manufacturing the sulfonate according to claim 1 by reacting 2,2-bistrifluoromethyloxylane with a sulfur compound in water.

4. A sulfonate represented by the following general formula (2):

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − M +   (2)

wherein, R 1 represents a linear, a branched, or a cyclic monovalent hydrocarbon group having 1 to 50 carbon atoms optionally containing a hetero atom; and M + represents a cation.

5. The sulfonate according to claim 4 , wherein the M + is any of a lithium ion, a sodium ion, a potassium ion, an ammonium ion, an iodonium ion, and a sulfonium ion.

6. The sulfonate according to claim 4 , wherein the sulfonate is a sulfonium salt of sulfonic acid represented by the following general formula (3):

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − R 2 R 3 R 4 S +   (3)

wherein, R 1 represents the same as before; each R 2 , R 3 , and R 4 independently represents a linear or a branched alkyl, alkenyl, or oxoalkyl group, substituted or unsubstituted, having 1 to 10 carbon atoms, a substituted or an unsubstituted aryl, aralkyl, or aryl oxoalkyl group having 6 to 18 carbon atoms, or any two or more of R 2 , R 3 , and R 4 may be bonded with each other to form a ring together with a sulfur atom in the formula.

7. The sulfonate according to claim 6 , wherein the sulfonium salt of sulfonic acid is the one represented by the following general formula (4):

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − (R 5 (O) n ) m Ph′S + Ph 2   (4)

wherein, R 1 represents the same as before; R 5 represents a linear, a branched, or a cyclic alkyl or alkenyl group, substituted or unsubstituted, having 1 to 20 carbon atoms, or a substituted or an unsubstituted aryl group having 6 to 14 carbon atoms; “m” represents an integer of 1 to 5; “n” represents 0 or 1; Ph represents a phenyl group; Ph′ represents a phenyl group whose “m” hydrogen atoms are substituted by a R 5 (O) n —group.

8. The sulfonate according to claim 4 , wherein the sulfonate is an iodonium salt of sulfonic acid represented by the following general formula (5):

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − ((R 5 (O) n ) m Ph′) 2 I +   (5)

wherein, R 1 represents the same as before; R 5 represents a linear, a branched, or a cyclic alkyl or alkenyl group, substituted or unsubstituted, having 1 to 20 carbon atoms, or a substituted or an unsubstituted aryl group having 6 to 14 carbon atoms; “m” represents an integer of 1 to 5; “n” represents 0 or 1; Ph′ represents a phenyl group whose “m” hydrogen atoms are substituted by a R 5 (O) n —group.

9. A photosensitive acid generator for use in a chemically amplified resist composition generating, by responding to a high energy beam, a sulfonic acid represented by the following general formula (6):

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − H +   (6)

wherein, R 1 represents a linear, a branched, or a cyclic monovalent hydrocarbon group having 1 to 50 carbon atoms optionally containing a hetero atom.

10. The photosensitive acid generator according to claim 9 , wherein the photosensitive acid generator comprises any one of the sulfonates represented by the following general formulae (3) to (5),

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − R 2 R 3 R 4 S +   (3)

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − (R 5 (O) n ) m Ph′S + Ph 2   (4)

R 1 —COOC(CF 3 ) 2 —CH 2 SO 3 − ((R 5 (O) n ) m Ph′) 2 I +   (5)

wherein, R 1 represents the same as before;

each R 2 , R 3 , and R 4 independently represents a linear or a branched alkyl, alkenyl, or oxoalkyl group, substituted or unsubstituted, having 1 to 10 carbon atoms, a substituted or an unsubstituted aryl, aralkyl, or aryl oxoalkyl group having 6 to 18 carbon atoms, or any two or more of R 2 , R 3 , and R 4 may be bonded with each other to form a ring together with a sulfur atom in the formula;

R 5 represents a linear, a branched, or a cyclic alkyl or alkenyl group, substituted or unsubstituted, having 1 to 20 carbon atoms, or a substituted or an unsubstituted aryl group having 6 to 14 carbon atoms;

“m” represents an integer of 1 to 5;

“n” represents 0 or 1;

Ph represents a phenyl group; and

Ph′ represents a phenyl group whose “m” hydrogen atoms are substituted by a R 5 (O) n —group.

11. A resist composition comprising a base resin, an acid generator, and an organic solvent, wherein the acid generator is the photosensitive acid generator according to claim 9 .

12. A resist composition comprising a base resin, an acid generator, and an organic solvent, wherein the acid generator is the photosensitive acid generator according to claim 10 .

13. The resist composition according to claim 11 , wherein the resist composition is a chemically amplified positive resist composition, wherein the base resin contained in the resist composition is not soluble or sparingly soluble in a developer but soluble in the developer by an acid.

14. The resist composition according to claim 12 , wherein the resist composition is a chemically amplified positive resist composition, wherein the base resin contained in the resist composition is not soluble or sparingly soluble in a developer but soluble in the developer by an acid.

15. The resist composition according to claim 11 , wherein the resist composition contains further a basic compound.

16. The resist composition according to claim 14 , wherein the resist composition contains further a basic compound.

17. A patterning process comprising at least a step of coating the resist composition according to claim 11 onto a substrate; a step of pattern-exposing by using a high energy beam via a photomask after a heat-treatment; and, after the heat-treatment as appropriate, a step of developing by using a developer.

18. A patterning process comprising at least a step of coating the resist composition according to claim 16 onto a substrate; a step of pattern-exposing by using a high energy beam via a photomask after a heat-treatment; and, after the heat-treatment as appropriate, a step of developing by using a developer.

19. A photomask blank, wherein the resist composition according to claim 11 is formed on a chrome compound layer.

20. A photomask blank, wherein the resist composition according to claim 16 is formed on a chrome compound layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2010
From: OHASHI, MASAKI; KINSHO, TAKESHI; OHSAWA, YOUICHI
To: SHIN-ETSU CHEMICAL CO., LTD.
Reel/Frame 023946/0830 →
Priority Claims (1)
JP 2009-037048 · Feb 19, 2009 · national
Continuity (1)
Related Publication 20100209827A1 · Aug 19, 2010