IP Library Granted Patent US 8,377,085
Granted Patent B2
US 8,377,085 · App. 13/072,345 · Granted Feb 19, 2013

Cordless hand-held ultrasonic cautery cutting device

Inventors: Kevin W. Smith (Coral Gables, FL); Thomas O. Bales, Jr. (Coral Gables, FL); Matthew A. Palmer (Miami, FL); Derek Dee Deville (Coral Gables, FL)
Assignee: Covidien AG
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Quick Facts
Patent No.
US 8,377,085
App. No.
13/072,345
Granted
Feb 19, 2013
Kind
B2
Abstract

An ultrasonic surgical assembly includes an ultrasonic-movement-generator assembly having a shell and an ultrasonic-driving-wave-signal generating circuit housed within the shell, an ultrasonic transducer having a proximal end and an ultrasonic-movement-producing distal end, an ultrasonic waveguide having a proximal end for receiving ultrasonic movement thereat, and a handle body having a waveguide attachment dock operable to accept the waveguide therein, an ultrasonic-movement-generator assembly dock operable to selectively removably secure the ultrasonic-movement-generator assembly thereto, and a transducer attachment dock operable to substantially simultaneously selectively removably and rotatably freely couple the ultrasonic transducer to the handle body rotationally independent of the ultrasonic-movement-generator assembly and axially align the ultrasonic-movement-producing distal end opposite the proximal end of the ultrasonic waveguide when the ultrasonic waveguide is disposed within the waveguide attachment dock.

Claims (68)

1. An ultrasonic surgical assembly comprising:

an ultrasonic-movement-generator assembly having a shell and an ultrasonic-driving-wave-signal generating circuit housed within the shell;

a cordless ultrasonic transducer having a proximal end and an ultrasonic-movement-producing distal end;

an ultrasonic waveguide having a proximal end for receiving ultrasonic movement thereat;

a handle body having:

a waveguide attachment dock operable to accept the waveguide therein;

an ultrasonic-movement-generator assembly dock operable to selectively removably secure the ultrasonic-movement-generator assembly thereto; and

a transducer attachment dock operable to substantially simultaneously:

selectively removably and rotatably freely couple the ultrasonic transducer to the handle body rotationally independent of the ultrasonic-movement-generator assembly; and

axially align the ultrasonic-movement-producing distal end opposite the proximal end of the ultrasonic waveguide when the ultrasonic waveguide is disposed within the waveguide attachment dock; and

wherein the ultrasonic transducer is operable to dynamically produce a resonant wave along the ultrasonic waveguide when the ultrasonic transducer is excited by the ultrasonic-driving-wave-signal generating circuit.

2. The ultrasonic surgical assembly according to claim 1 , wherein the ultrasonic transducer and the ultrasonic-movement-generator assembly are dimensioned to have the proximal end of the ultrasonic transducer remain exposed to the environment when the distal end of the ultrasonic transducer resides within the transducer attachment dock and the ultrasonic-movement-generator assembly is in the ultrasonic-movement-generator assembly dock.

3. The ultrasonic surgical assembly according to claim 1 , wherein the handle body comprises:

an upper handle portion; and

a grip portion defining therein a selectively sealable shaped to receive a removable battery therein.

4. The ultrasonic surgical assembly according to claim 3 , wherein the waveguide attachment dock, the ultrasonic-movement-generator assembly dock, and the transducer attachment dock are at the upper handle portion.

5. The ultrasonic surgical assembly according to claim 3 , wherein the grip portion comprises a battery ejector at the battery-holding compartment operable to cause at least a portion of the battery to eject from the battery-holding compartment.

6. The ultrasonic surgical assembly according to claim 3 , wherein the grip portion comprises a compartment door movably attached to the grip portion at the battery-holding compartment and having:

an open position permitting entry and removal of the battery respectively into and out from the battery-holding compartment; and

a closed position aseptically sealing the battery-holding compartment from the environment.

7. The ultrasonic surgical assembly according to claim 3 , further comprising a device identifier communicatively coupled to the battery-holding compartment and operable to communicate at least one piece of information about at least one of the ultrasonic waveguide, the ultrasonic-movement-generator assembly, the ultrasonic transducer, the ultrasonic-driving-wave-signal generating circuit, and the handle body.

8. The ultrasonic surgical assembly according to claim 7 , wherein the at least one piece of information is at least one of a handle body identifier, a history of previous use, and a waveguide identifier.

9. The ultrasonic surgical assembly according to claim 8 , further comprising a removable battery, the device identifier being operable to communicate with the removable battery when the removable battery is disposed at the battery-holding compartment.

10. The ultrasonic surgical assembly according to claim 8 , further comprising a removable battery having a power source and a power-source controller, the at least one piece of information being an identifier selected from at least one of a waveguide type, a handle type, and a transducer type, the power-source controller being operable to select one of a set of different battery output powers dependent upon an identification of the identifier.

11. The ultrasonic surgical assembly according to claim 1 , wherein the ultrasonic-movement-generator assembly dock includes one of a rail, a dovetail, a T-slot, at least one pin, more than one pin, and an undercut slot.

12. The ultrasonic surgical assembly according to claim 1 , wherein the waveguide attachment dock is operable to rotatably connect the waveguide in the waveguide attachment dock to the ultrasonic transducer in the transducer attachment dock and to allow the ultrasonic transducer and the waveguide to correspondingly rotate with respect to the handle body.

13. The ultrasonic surgical assembly according to claim 1 , wherein the ultrasonic-driving-wave-signal generating circuit comprises at least one of:

a control circuit;

a drive circuit; and

a matching circuit.

14. The ultrasonic surgical assembly according to claim 1 , wherein the ultrasonic transducer, when coupled to the transducer attachment dock, rotates free of limit stops.

15. The ultrasonic surgical assembly according to claim 1 , further comprising a removable battery disposed at one of:

the shell of the ultrasonic-movement-generator assembly; and

the handle body.

16. The ultrasonic surgical assembly according to claim 1 , further comprising a memory electrically connected to the ultrasonic-driving-wave-signal generating circuit and operable to store a device use history.

17. The ultrasonic surgical assembly according to claim 1 , wherein:

the ultrasonic waveguide has one of a set of different waveguide types; and

the ultrasonic-movement-generator assembly:

generates a driving-wave frequency and a driving-wave power; and

is operable to vary at least one of the driving-wave frequency and the driving-wave power based on an identified one of the waveguide types.

18. The ultrasonic surgical assembly according to claim 1 , wherein the ultrasonic-movement-generator assembly is one of hermetically sealed and aseptically sealed.

19. The ultrasonic surgical assembly according to claim 1 , wherein at least one of the ultrasonic-movement-generator assembly dock and the transducer attachment dock electrically couples the ultrasonic transducer to the ultrasonic-movement-generator assembly when the ultrasonic-movement-generator assembly is physically coupled to the ultrasonic-movement-generator assembly dock.

20. The ultrasonic surgical assembly according to claim 1 , wherein the resonant wave is a sine wave.

21. An ultrasonic surgical assembly, comprising:

an ultrasonic waveguide having a proximal end for receiving ultrasonic movement thereat;

an ultrasonic-movement-generator assembly having:

a shell;

a selectively removable securing connector at the shell; and

an ultrasonic-driving-wave-signal generating circuit housed within the shell;

a cordless ultrasonic transducer separate from the ultrasonic-movement-generator assembly and operable to dynamically produce a resonant wave along the ultrasonic waveguide when the ultrasonic transducer is excited by the ultrasonic-driving-wave-signal generating circuit, the ultrasonic transducer having an ultrasonic-movement-producing distal end;

a removable battery; and

a surgical handle having:

a first handle body portion having:

a waveguide attachment dock operable to rotatably secure the ultrasonic waveguide thereto;

an ultrasonic-movement-generator assembly dock operable to removably secure the securing connector to the first handle body portion; and

a transducer attachment dock operable to substantially simultaneously:

selectively removably and rotatably freely couple the ultrasonic transducer to the first handle body portion independent of the ultrasonic-movement-generator assembly; and

axially align the ultrasonic-movement-producing distal end of the ultrasonic transducer opposite the proximal end of the ultrasonic waveguide when the ultrasonic waveguide is disposed within the waveguide attachment dock; and

a second handle body portion connected to the first handle body portion and defining therein a battery-holding compartment:

selectively exposed to the environment;

removably holding the removable battery thereat; and

electrically connecting the removable battery disposed thereat to at least one of the ultrasonic-movement-generator assembly and the ultrasonic-driving-wave-signal generating circuit when the securing connector of the ultrasonic-movement-generator assembly is connected to the first handle body portion.

22. The ultrasonic surgical assembly according to claim 21 , wherein:

the ultrasonic transducer is rotatable with respect to the first handle body portion; and

the waveguide attachment dock is operable to rotatably couple the ultrasonic waveguide in the waveguide attachment dock to the ultrasonic transducer in the transducer attachment dock through the first handle body portion.

23. The ultrasonic surgical assembly according to claim 21 , wherein the waveguide attachment dock and the transducer attachment dock are disposed to directly physically couple the ultrasonic waveguide and the ultrasonic transducer and cause a corresponding rotation of the ultrasonic transducer with respect to the first handle body portion when at least one of the ultrasonic waveguide and the ultrasonic transducer rotates.

24. The ultrasonic surgical assembly according to claim 21 , wherein the ultrasonic transducer is removably separable from the ultrasonic-movement-generator assembly.

25. The ultrasonic surgical assembly according to claim 21 , wherein the resonant wave is a sine wave.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2011
From: SYNTHEON, LLC
To: COVIDIEN AG
Reel/Frame 026199/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2011
From: SMITH, KEVIN W.; BALES, THOMAS O., JR.; PALMER, MATTHEW A.; DEVILLE, DEREK DEE
To: SYNTHEON, LLC
Reel/Frame 026080/0101 →
Continuity (25)
Continuation In Part 12266101 · Nov 6, 2008
Continuation In Part 12266146 · Nov 6, 2008
Continuation In Part 12266226 · Nov 6, 2008
Continuation In Part 12266252 · Nov 6, 2008
Continuation In Part 12266320 · Nov 6, 2008
Continuation In Part 12266664 · Nov 7, 2008
Continuation In Part 12269544 · Nov 12, 2008
Continuation In Part 12269629 · Nov 12, 2008
Continuation In Part 12270146 · Nov 13, 2008
Division 12547898 · Aug 26, 2009
Division 12547975 · Aug 26, 2009
Division 12547999 · Aug 26, 2009
Division 13072309 · Mar 25, 2011
Division 13072373 · Mar 25, 2011
Division 13072247 · Mar 25, 2011
Division 13072273 · Mar 25, 2011
Division 13072187 · Mar 25, 2011
Division 13072221 · Mar 25, 2011
Provisional Application 60991829 · Dec 3, 2007
Provisional Application 60992498 · Dec 5, 2007
Provisional Application 61019888 · Jan 9, 2008
Provisional Application 61045475 · Apr 16, 2008
Provisional Application 61048809 · Apr 29, 2008
Provisional Application 61081885 · Jul 18, 2008
Related Publication 20110167620A1 · Jul 14, 2011