IP Library Granted Patent US 8,451,626
Granted Patent B2
US 8,451,626 · App. 13/197,612 · Granted May 28, 2013

Gate driver power and control signal transmission circuits and methods

Inventor: Charles Coleman (Fort Collins, CO)
Assignee: Microsemi Corporation
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Quick Facts
Patent No.
US 8,451,626
App. No.
13/197,612
Granted
May 28, 2013
Kind
B2
Abstract

Methods, systems, and devices are described for both power and control signal transmission through a single coupled inductor. A current driver generates a cyclical current signal on a primary winding of a coupled inductor, to induce a voltage signal at the secondary winding corresponding to the cyclical current signal. A rectifier module is coupled with the secondary winding and configured to rectify the signal induced at the secondary winding. A control timing signal module is coupled with the primary winding and configured to induce voltage pulses on the secondary winding, the induced voltage pulses having an insubstantial impact on the output of the rectifier module. A switching module coupled with the secondary winding is configured to receive the voltage pulses and control a switching signal for a power switch coupled with the output of the rectifier and provide power to a load coupled with the output of the rectifier.

Claims (69)

1. A gate driver apparatus, comprising,

a current driver module configured to generate a cyclical current signal;

a coupled inductor having a primary winding and a secondary winding, the primary winding coupled with the current driver module and configured to induce a voltage at the secondary winding corresponding to the cyclical current signal;

a rectifier module coupled with the secondary winding configured to rectify the signal induced at the secondary winding;

a control timing signal module coupled with the primary winding and configured to induce voltage pulses on the secondary winding, the induced voltage pulses having an insubstantial impact on the output of the rectifier module; and

a switching module coupled with the secondary winding and configured to receive the voltage pulses and control a power switch coupled with the output of the rectifier responsive to the voltage pulses.

2. The apparatus of claim 1 , wherein the control timing signal module is configured to induce voltage pulses on the secondary winding comprising a first voltage pulse having a first magnitude, and a second voltage pulse having a second magnitude, and

wherein the switching module is configured to receive the first voltage pulse and switch on the power switch, and receive the second voltage pulse and switch off the power switch.

3. The apparatus of claim 2 , wherein the switching module comprises:

a first comparator coupled with the secondary winding and configured to compare the voltage at the secondary winding to a first threshold voltage and switch on the power switch when the voltage at the secondary winding exceeds the first threshold voltage, the first threshold voltage correlated to a voltage level of the first voltage pulse; and

a second comparator coupled with the secondary winding and configured to compare the voltage at the secondary winding to a second threshold voltage and switch off the power switch when the voltage at the secondary winding exceeds the second threshold voltage, the second threshold voltage correlated to a voltage level of the second voltage pulse.

4. The apparatus of claim 3 , wherein the switching module further comprises a set-reset (SR) flip flop, the set input of the SR flip flop coupled with the first comparator, the reset input of the SR flip flop coupled with the second comparator, and the output of the SR flip flop coupled with the power switch.

5. The apparatus of claim 1 , wherein the primary winding comprises at least one tap, and the control timing signal module is coupled with the tap and configured to, for the duration of a voltage pulse, reduce the number of turns in the primary winding through the tap, thereby increasing the volts per turn and increasing the secondary winding voltage.

6. The apparatus of claim 1 , wherein the primary winding comprises a first tap and a second tap, each of the first and second taps configured to reduce the number of turns in the primary winding and thereby increase the volts per turn and increase the secondary winding voltage, and

wherein the control timing signal module is coupled with the first and second taps and configured to:

couple to the first tap to induce a first voltage pulse on the secondary winding for a first duration and turn on the power switch; and

couple to the second tap to induce a second voltage pulse on the secondary winding for a second duration and turn off the power switch.

7. The apparatus of claim 1 , wherein the control timing signal module comprises a pulse width modulator configured to provide control signals to a plurality of logic gates to generate relatively short duration voltage pulses on the secondary winding corresponding to the leading and trailing edges of the control signals provided by the pulse width modulator.

8. The apparatus of claim 1 , wherein the power switch is a MOSFET.

9. A method for controlling and providing power to an output load, comprising:

providing a cyclical current signal to a primary winding of a coupled inductor;

inducing a voltage at a secondary winding of the coupled inductor corresponding to the cyclical current signal;

rectifying the signal induced at the secondary winding to produce a rectified output signal;

inducing voltage pulses on the secondary winding, the induced voltage pulses having an insubstantial impact on the rectified output signal; and

switching a power switch coupled with the rectifier output to provide power to a load coupled with the output of the rectifier based on the voltage pulses.

10. The method of claim 9 , wherein inducing voltage pulses comprises:

inducing a first voltage pulse having a first magnitude on the secondary winding;

switching on the power switch when the first voltage pulse is induced in the secondary winding;

inducing a second voltage pulse having a second magnitude on the secondary winding, and

switching off the power switch when the second voltage pulse is induced in the secondary winding.

11. The method of claim 10 , wherein switching on the power switch comprises:

comparing, at a first comparator coupled with the secondary winding, the voltage at the secondary winding and a first threshold voltage; and

switching on the power switch when the voltage at the secondary winding exceeds the first threshold voltage, the first threshold voltage correlated to a voltage level of the first voltage pulse.

12. The method of claim 10 , wherein switching off the power switch comprises:

comparing, at a second comparator coupled with the secondary winding, the voltage at the secondary winding to a second threshold voltage; and

switching off the power switch when the voltage at the secondary winding exceeds the second threshold voltage, the second threshold voltage correlated to a voltage level of the second voltage pulse.

13. The method of claim 9 , wherein inducing voltage pulses comprises:

reducing the number of turns in the primary winding through a tap, thereby increasing the volts per turn and increasing the secondary winding voltage; and

restoring the original number of turns in the primary winding.

14. The method of claim 9 , wherein inducing voltage pulses comprises:

reducing the number of turns in the primary winding through a first tap, thereby increasing the volts per turn and increasing the secondary winding voltage to a first voltage pulse voltage level;

switching on the power switch when the first voltage pulse is induced in the secondary winding

restoring the original number of turns in the primary winding;

reducing the number of turns in the primary winding through a second tap, thereby increasing the volts per turn and increasing the secondary winding voltage to a second voltage pulse voltage level;

switching off the power switch when the second voltage pulse is induced in the secondary winding; and

restoring the original number of turns in the primary winding.

15. The method of claim 9 , wherein inducing voltage pulses comprises:

configuring a pulse width modulator to output a pulse width modulated control signal corresponding to the switching of the power switch; and

inducing voltage pulses on the secondary winding corresponding to the leading and trailing edges of the control signal.

16. An apparatus for controlling and providing power to an output load, comprising:

means for providing a cyclical current signal to a primary winding of a coupled inductor;

means for inducing a voltage at a secondary winding of the coupled inductor corresponding to the cyclical current signal;

means for rectifying the signal induced at the secondary winding to produce a rectified output signal;

means for inducing voltage pulses on the secondary winding, the induced voltage pulses having an insubstantial impact on the rectified output signal; and

means for switching a power switch coupled with the rectifier output to provide power to a load coupled with the output of the rectifier based on the voltage pulses.

17. The apparatus of claim 16 , wherein the means for inducing voltage pulses comprises:

means for inducing a first voltage pulse having a first magnitude on the secondary winding;

means for switching on the power switch when the first voltage pulse is induced in the secondary winding;

means for inducing a second voltage pulse having a second magnitude on the secondary winding, and

means for switching off the power switch when the second voltage pulse is induced in the secondary winding.

18. The apparatus of claim 17 , wherein the means for switching on the power switch comprises:

means for comparing, at a first comparator coupled with the secondary winding, the voltage at the secondary winding and a first threshold voltage; and

means for switching on the power switch when the voltage at the secondary winding exceeds the first threshold voltage, the first threshold voltage correlated to a voltage level of the first voltage pulse.

19. The apparatus of claim 18 , wherein the means for switching on the power switch comprises:

means for comparing, at a second comparator coupled with the secondary winding, the voltage at the secondary winding to a second threshold voltage; and

means for switching off the power switch when the voltage at the secondary winding exceeds the second threshold voltage, the second threshold voltage correlated to a voltage level of the second voltage pulse.

20. The apparatus of claim 16 , wherein the means for inducing voltage pulses comprises:

means for reducing the number of turns in the primary winding through a tap, thereby increasing the volts per turn and increasing the secondary winding voltage; and

means for restoring the original number of turns in the primary winding.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded May 29, 2018
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: MICROSEMI CORPORATION; MICROSEMI SEMICONDUCTOR (U.S.), INC.; MICROSEMI FREQUENCY AND TIME CORPORATION; MICROSEMI COMMUNICATIONS, INC.; MICROSEMI SOC CORP.; MICROSEMI CORP. - POWER PRODUCTS GROUP; MICROSEMI CORP. - RF INTEGRATED SOLUTIONS
Reel/Frame 046251/0391 →
PATENT SECURITY AGREEMENT Recorded Feb 3, 2016
From: MICROSEMI CORPORATION; MICROSEMI SEMICONDUCTOR (U.S.) INC. (F/K/A LEGERITY, INC., ZARLINK SEMICONDUCTOR (V.N.) INC., CENTELLAX, INC., AND ZARLINK SEMICONDUCTOR (U.S.) INC.); MICROSEMI FREQUENCY AND TIME CORPORATION (F/K/A SYMMETRICON, INC.); MICROSEMI COMMUNICATIONS, INC. (F/K/A VITESSE SEMICONDUCTOR CORPORATION); MICROSEMI SOC CORP. (F/K/A ACTEL CORPORATION); MICROSEMI CORP. - POWER PRODUCTS GROUP (F/K/A ADVANCED POWER TECHNOLOGY INC.); MICROSEMI CORP. - RF INTEGRATED SOLUTIONS (F/K/A AML COMMUNICATIONS, INC.)
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037691/0697 →
RELEASE OF SECURITY INTEREST Recorded Jan 19, 2016
From: BANK OF AMERICA, N.A.
To: MICROSEMI CORPORATION; MICROSEMI CORP.-ANALOG MIXED SIGNAL GROUP, A DELAWARE CORPORATION; MICROSEMI SOC CORP., A CALIFORNIA CORPORATION; MICROSEMI SEMICONDUCTOR (U.S.) INC., A DELAWARE CORPORATION; MICROSEMI FREQUENCY AND TIME CORPORATION, A DELAWARE CORPORATION; MICROSEMI COMMUNICATIONS, INC. (F/K/A VITESSE SEMICONDUCTOR CORPORATION), A DELAWARE CORPORATION; MICROSEMI CORP.-MEMORY AND STORAGE SOLUTIONS (F/K/A WHITE ELECTRONIC DESIGNS CORPORATION), AN INDIANA CORPORATION
Reel/Frame 037558/0711 →
SECURITY AGREEMENT Recorded Apr 22, 2015
From: MICROSEMI CORPORATION; MICROSEMI CORP.-ANALOG MIXED SIGNAL GROUP; MICROSEMI SEMICONDUCTOR (U.S.) INC.; MICROSEMI SOC CORP.; MICROSEMI FREQUENCY AND TIME CORPORATION
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 035477/0057 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2011
From: COLEMAN, CHARLES
To: MICROSEMI CORPORATION
Reel/Frame 026867/0148 →
Continuity (2)
Provisional Application 61370444 · Aug 3, 2010
Related Publication 20120032708A1 · Feb 9, 2012