System and method for concrete slab connection
View Patent ↗Systems and methods of transferring loads between adjacent cast-in-place slabs, such as concrete slabs, and for accurately positioning dowels between adjacent sections of slabs are provided. A generally planar plate-type dowel is used which may be positioned within a cutaway in a preexisting slab of concrete. The dowel is shaped to generally conform to the shape of the cutaway, which is made by a saw blade. Once the dowel is positioned within the preexisting slab, a new slab is poured adjacent the preexisting slab. Rubber seals are included on the edges of the dowels to provide spacing or a gap between the dowel and the preexisting slab to allow for lateral independent movement of the adjacent slabs, and to prevent concrete from the newly poured second slab from entering into the gap. A saw unit for making a generally planar cut horizontally into an edge of a hardened concrete slab is also provided.
1. An article of manufacture comprising:
a first poured cast-in-place hardened concrete slab formed in a place that is on the ground, said first concrete slab having a substantially horizontal upper surface, a lower surface resting in said place that is on said ground, and a substantially upright edge formed between said upper and lower surfaces of said first poured concrete slab,
the first concrete slab further having slot surfaces that define multiple laterally aligned substantially horizontal and transverse precut slots formed along said upright edge of said first poured concrete slab,
multiple rigid dowel plates having first and second unitary portions, each of said first portions of said dowel plates being received within substantially each of said precut slots of said first poured concrete slab, said first portions also being supported by contact with at least portions of said slot surfaces defining said precut slots in said first concrete slab, said second dowel plate unitary portions projecting laterally from said upright edge,
a second poured cast-in-place hardened concrete slab having been poured and hardened after said first cast-in-place concrete slab has been poured and hardened, after said precut slots have been precut along said upright edge of said first concrete slab and after said first portions of said dowel plates have been received within said precut slots, and each of said second portions of said dowel plates having been substantially enclosed within said second concrete slab,
said second concrete slab having a horizontal upper surface adjacent to and being formed at substantially the same level as said upper surface of said first concrete slab,
said second concrete slab having a lower surface resting in said place on said ground aligned with said first concrete slab,
said second concrete slab having an upright edge portion of said second concrete slab having been formed against said upright edge of said first concrete slab,
wherein said concrete slabs form a joint along said upright edge portion of said first concrete slab and along said upright edge of said second concrete slab,
wherein said concrete slabs are subject to shrinkage during hardening and said multiple rigid dowel plates are subject to separating from at least one of said concrete slabs during shrinkage,
wherein by reason of said shrinkage and said separating of said rigid dowel plates said concrete slabs are moveable horizontally and laterally along said upright edge portions of said first and second slabs at said joint while substantially overcoming internal stresses as might result if said horizontal and lateral movements had been prevented, for thereby avoiding stress relief cracks in said first and second concrete slabs, and
whereby inclusion of sheaths in the article of manufacture that were mounted to forms is substantially eliminated.
2. The article of manufacture of claim 1 wherein each of said slots in said first concrete slab has a shape having the definition of the action of a substantially horizontal circular saw blade.
3. The article of manufacture of claim 1 wherein each of said first portions of each of said dowel plates is shaped to substantially conform to the shape of each of said slots.
4. The article of manufacture of claim 1 wherein said second portions of each of said dowel plates is a mirror image of said first portions of said dowel plates.
5. The article of manufacture of claim 1 , said second poured cast-in-place hardened concrete slab, by reason of having been poured and hardened with said dowel plates having been substantially enclosed within said second concrete slab further having extensions of said slot surfaces that define extensions of said slots that are formed about said dowel plates and along said upright edge of said second concrete slab, said second portions of said dowel plates being supported by contact with at least portions of said extensions of said slot surfaces in said second concrete slab.