IP Library Granted Patent US 8,741,725
Granted Patent B2
US 8,741,725 · App. 12/943,084 · Granted Jun 3, 2014

Butted SOI junction isolation structures and devices and method of fabrication

Inventors: Jeffrey B. Johnson (Essex Junction, VT); Shreesh Narasimha (Beacon, NY); Hasan M. Nayfeh (Poughkeepsie, NY); Viorel Ontalus (Danbury, CT); Robert R. Robison (Colchester, VT)
Assignee: International Business Machines Corporation
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Quick Facts
Patent No.
US 8,741,725
App. No.
12/943,084
Granted
Jun 3, 2014
Kind
B2
Abstract

A structure, a FET, a method of making the structure and of making the FET. The structure including: a silicon layer on a buried oxide (BOX) layer of a silicon-on-insulator substrate; a trench in the silicon layer extending from a top surface of the silicon layer into the silicon layer, the trench not extending to the BOX layer, a doped region in the silicon layer between and abutting the BOX layer and a bottom of the trench, the first doped region doped to a first dopant concentration; a first epitaxial layer, doped to a second dopant concentration, in a bottom of the trench; a second epitaxial layer, doped to a third dopant concentration, on the first epitaxial layer in the trench; and wherein the third dopant concentration is greater than the first and second dopant concentrations and the first dopant concentration is greater than the second dopant concentration.

Claims (41)

1. A method, comprising:

providing a silicon layer on a buried oxide layer of a silicon-on-insulator substrate;

forming a first gate electrode of a first field effect transistor on a top surface of a gate dielectric layer formed on a top surface of said silicon layer and forming a second gate of a second field effect transistor on said top surface of said gate dielectric layer;

etching a trench in said silicon layer between said first and second gate electrodes, said trench extending from a top surface of said silicon layer into said silicon layer, said trench not extending to said buried oxide layer;

ion implanting a dopant species into said silicon layer under a bottom of said trench to form a first doped region in said silicon layer, said first doped region doped to a first concentration;

performing a first epitaxial deposition to form a first epitaxial layer doped to a second concentration in said bottom of said trench, said first epitaxial layer partially filling said trench;

performing a second epitaxial deposition to form a second epitaxial layer doped to a third concentration on said first epitaxial layer in said trench; and

wherein said third concentration is greater than said first and second concentrations and said first concentration is greater than said second concentration.

2. The method of claim 1 , wherein after said ion implanting said doped region, said doped region abuts said buried oxide layer.

3. The method of claim 1 , including:

after said ion implanting said doped region and before forming said first epitaxial silicon layer, said doped region does not abut said buried oxide layer.

4. The method of claim 1 , wherein:

(i) said doped region, said first epitaxial layer and said second epitaxial layer are all doped a same dopant type; or

(ii) said doped region and said first epitaxial layer are doped a first dopant type and said second epitaxial layer is doped a second and opposite dopant type; or

(iii) said doped region and said first epitaxial layer are doped a first dopant type and said second epitaxial layer is net doped zero or is intrinsic.

5. The method of claim 1 , further including:

ion implanting a dopant species into an upper region of said second epitaxial layer to form an additional doped region doped to a fourth dopant concentration, said additional doped region extending from a top surface of said second epitaxial layer into said second epitaxial layer a distance less than the thickness of said second epitaxial layer, said fourth dopant concentration greater than said third dopant concentration.

6. The method of claim 5 , wherein:

(i) said additional doped region, said first epitaxial layer and said second epitaxial layer are all doped a same dopant type; or

(ii) said doped region, said additional doped region and said first epitaxial layer are doped a first dopant type and said second epitaxial layer is doped a second and opposite dopant type; or

(iii) said doped region, said additional doped region and said first epitaxial layer are doped a first dopant type and said second epitaxial layer is net doped zero or is intrinsic.

7. The method of claim 5 , further including:

before etching said trench in said silicon layer and after forming said gate dielectric layer and said first and second gate electrodes, ion implanting first source/drain extensions on opposite sides of said first gate electrode into said silicon layer and ion implanting second source/drain extensions on opposite sides of second gate electrode, said first source/drain extensions extending under said first gate electrode and separated by a first channel region of said silicon layer under said gate electrode, said second source/drain extensions extending under said second gate electrode and separated by a second channel region of said silicon layer, said first and said second source/drain extensions doped said first dopant type.

8. The method of claim 5 , further including:

after performing said second epitaxial layer, ion-implanting a first source/drain of said first field effect transistor and a shared source/drain of said first and second field effect transistors and a second source/drain of said second field effect transistor into an upper region of said second epitaxial layer, said first, common and second source/drains doped to a fourth dopant concentration, said first, common and second source/drains doped said first dopant type, said first, common and second source/drains extending from a top surface of said second epitaxial layer into said second epitaxial layer a distance less than the thickness of said second epitaxial layer, said fourth dopant concentration greater than said third dopant concentration.

9. The method of claim 8 , wherein said second epitaxial layer does not contribute any P-type dopant species to depletion layers of said first, said common and said second source/drains.

10. The method of claim 1 , wherein after forming said second epitaxial layer and performing an anneal of greater than room temperature an electrically resistive channel is formed in a region of said first epitaxial layer, said electrically resistive channel physically connecting a first region of said silicon layer under said first gate electrode to a second region of said silicon laser under said second gate electrode.

11. The method of claim 5 , wherein after forming said second epitaxial layer and performing an anneal of greater than room temperature an electrically resistive channel is formed in a region of said first epitaxial layer, said electrically resistive channel physically connecting a first region of said silicon layer under said first gate electrode to a second region of said silicon laser under said second gate electrode.

12. The method of claim 1 , wherein said first epitaxial layer includes silicon and includes germanium.

13. The method of claim 1 , wherein said first epitaxial layer includes silicon and includes carbon.

14. The method of claim 1 , wherein-said second epitaxial layer includes silicon and excludes other group IV atoms.

15. The method of claim 1 , wherein said second epitaxial layer includes silicon and includes germanium.

16. The method of claim 1 , wherein said second epitaxial layer includes silicon and includes carbon.

17. The method of claim 5 , wherein after forming said second epitaxial layer and performing an anneal of greater than room temperature an electrically resistive channel is formed in a region of said first epitaxial layer, said electrically resistive channel physically connecting a first region of said silicon layer under said first gate electrode to a second region of said silicon laser under said second gate electrode, and after said anneal when said first epitaxial layer is doped N-type while said electrically resistive channel is doped N-type it is depleted of electrons and behaves electrically as a P-type doped region and when said first epitaxial layer is doped P-type while said electrically resistive channel is doped P-type it is depleted of holes and behaves electrically as an N-type doped region.

18. The method of claim 1 , wherein said first epitaxial layer includes silicon and excludes other group IV atoms.

19. The method of claim 1 further including:

before etching said trench in said silicon layer and after forming said gate dielectric layer and said first and second gate electrodes, ion implanting first source/drain extensions on opposite sides of said first gate electrode into said silicon layer and ion implanting second source/drain extensions on opposite sides of second gate electrode, said first source/drain extensions extending under said first gate electrode and separated by a first channel region of said silicon layer under said gate electrode, said second source/drain extensions extending under said second gate electrode and separated by a second channel region of said silicon layer, said first and said second source/drain extensions doped said first dopant type.

20. The method of claim 1 , further including:

after performing said second epitaxial layer, ion-implanting a first source/drain of said first field effect transistor and a shared source/drain of said first and second field effect transistors and a second source/drain of said second field effect transistor into an upper region of said second epitaxial layer, said first, said common and said second source/drains doped to a fourth dopant concentration, said first, said common and said second source/drains doped said first dopant type, said first, said common and said second source/drains extending from a top surface of said second epitaxial layer into said second epitaxial layer a distance less than the thickness of said second epitaxial layer, said fourth dopant concentration greater than said third dopant concentration.

21. The method of claim 20 , wherein said second epitaxial layer does not contribute any P-type dopant species to depletion layers of said first, said common and said second source/drains.

22. The method of claim 1 , wherein after forming said second epitaxial layer and performing an anneal of greater than room temperature an electrically resistive channel is formed in a region of said first epitaxial layer, said electrically resistive channel physically connecting a first region of said silicon layer under said first gate electrode to a second region of said silicon laser under said second gate electrode, and after said anneal when said first epitaxial layer is doped N-type while said electrically resistive channel is doped N-type it is depleted of electrons and behaves electrically as a P-type doped region and when said first epitaxial layer is doped P-type while said electrically resistive channel is doped P-type it is depleted of holes and behaves electrically as an N-type doped region.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054479/0842 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2020
From: GLOBALFOUNDRIES INC.
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 054482/0862 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2015
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 036779/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 036550/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2010
From: JOHNSON, JEFFREY B.; NARASIMHA, SHREESH; NAYFEH, HASAN M.; ONTALUS, VIOREL; ROBISON, ROBERT R.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 025342/0782 →
Continuity (1)
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