IP Library › Granted Patent US 8,815,660
Granted Patent B2
US 8,815,660 · App. 12/700,797 · Granted Aug 26, 2014

Structure and method for reducing floating body effect of SOI MOSFETs

Inventors: Qingqing Liang (Fishkill, NY); Huilong Zhu (Poughkeepsie, NY); Zhijiong Luo (Carmel, NY); Haizhou Yin (Poughkeepsie, NY)
Assignee: International Business Machines Corporation
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Quick Facts
Patent No.
US 8,815,660
App. No.
12/700,797
Granted
Aug 26, 2014
Kind
B2
Abstract

The present invention generally relates to a semiconductor structure and method, and more specifically, to a structure and method for reducing floating body effect of silicon on insulator (SOI) metal oxide semiconductor field effect transistors (MOSFETs). An integrated circuit (IC) structure includes a SOI substrate and at least one MOSFET formed on the SOI substrate. Additionally, the IC structure includes an asymmetrical source-drain junction in the at least one MOSFET by damaging a pn junction to reduce floating body effects of the at least one MOSFET.

Claims (74)

1. A method of making an integrated circuit (IC) structure, comprising:

providing a silicon on insulator (SOT) substrate;

forming at least one metal oxide semiconductor field effect transistor (MOSFET) on the SOI substrate;

forming an asymmetrical source-drain junction in the at least one MOSFET by damaging a pn junction to reduce floating body effects of the at least one MOSFET;

forming an oxide layer on the SOI substrate;

depositing a poly-Si layer on the oxide layer;

depositing a nitride layer on the poly-Si layer;

patterning a gate by etching portions of the poly-Si layer and the nitride layer;

forming spacers on sides of the gate;

etching portions of the oxide layer using the nitride layer and the spacers as a mask;

etching portions of an epitaxial Si layer of the SOI substrate using the nitride layer and the spacers as a mask;

etching portions of an epitaxial SiGe layer of the SOI substrate using the nitride layer and the spacers as a mask;

depositing a second epitaxial Si layer surrounding a remaining portion of the epitaxial SiGe layer, a remaining portion of the epitaxial Si layer and planar with an upper surface of a remaining portion of the oxide layer;

etching a Si layer of the SOI substrate to expose the epitaxial SiGe layer;

planarizing the epitaxial SiGe layer;

etching portions of the epitaxial SiGe layer; and

etching portions of the second epitaxial Si layer.

2. The method of claim 1 , further comprising:

flipping the at least one MOSFET; and

bonding the at least one MOSFET to another MOSFET.

3. A method of making an integrated circuit (IC) structure, comprising:

providing a silicon on insulator (SOI) substrate;

forming at least one metal oxide semiconductor field effect transistor (MOSFET) on the SOI substrate;

forming an asymmetrical source-drain junction in the at least one MOSFET by damaging a pn junction to reduce floating body effects of the at least one MOSFET;

forming an oxide layer on the SOI substrate;

depositing a poly-Si layer on the oxide layer;

depositing a nitride layer on the poly-Si layer;

patterning a gate by etching portions of the poly-Si layer and the nitride layer;

forming spacers on sides of the gate;

etching portions of the oxide layer using the nitride layer and the spacers as a mask;

etching portions of an epitaxial Si layer of the SOI substrate using the nitride layer and the spacers as a mask;

etching portions of an epitaxial SiGe layer of the SOI substrate using the nitride layer and the spacers as a mask;

depositing a second epitaxial Si layer surrounding a remaining portion of the epitaxial SiGe layer and a remaining portion of the epitaxial Si layer and planar with a remaining portion of the oxide layer;

flipping the at least one MOSFET;

bonding the at least one MOSFET to another MOSFET;

etching a Si layer of the SOT substrate to expose the epitaxial SiGe layer;

planarizing the epitaxial SiGe layer;

etching portions of the epitaxial SiGe layer; and

etching portions of the second epitaxial Si layer.

4. The method of claim 3 , further comprising:

forming a mask over one side of the flipped at least one MOSFET; and

implanting Ge to a portion of the at least one MOSFET exposed by the mask to form a damaged pn junction.

5. The method of claim 4 , wherein the implanting Ge creates a modified epitaxial SiGe layer portion and a modified second epitaxial Si layer portion.

6. The method of claim 4 , further comprising:

depositing a second oxide layer over the epitaxial SiGe layer and the second epitaxial Si layer; and

planarizing the second oxide layer.

7. The method of claim 6 , further comprising building at least one through silicon via (TSVs) providing electrical contact between the at least one MOSFET and the another MOSFET.

8. A method comprising:

forming at least one metal oxide semiconductor field effect transistor (MOSFET) on a silicon on insulator (SOI) substrate;

masking a portion of the at least one MOSFET;

implanting a dopant in an unmasked portion of the MOSFET to form an asymmetrical source-drain junction in the at least one MOSFET structured to reduce floating body effects of the at least one MOSFET;

forming an oxide layer on the SOI substrate;

depositing a poly-Si layer on the oxide layer;

depositing a nitride layer on the poly-Si layer;

patterning a gate by etching portions of the poly-Si layer and the nitride layer;

forming spacers on sides of the gate;

etching portions of the oxide layer;

etching portions of an epitaxial Si layer of the SOI substrate;

etching portions of an epitaxial SiGe layer of the SOI substrate;

depositing a second epitaxial Si layer surrounding a remaining portion of the epitaxial SiGe layer, a remaining portion of the epitaxial Si layer and a remaining portion of the oxide layer;

etching a Si layer of the SOI substrate to expose the epitaxial SiGe layer;

etching portions of the epitaxial SiGe layer; and

etching portions of the second epitaxial Si layer.

9. The method of claim 8 , further comprising bonding the at least one MOSFET to a top side of another MOSFET, wherein the asymmetrical source-drain junction:

comprises a damaged pn junction; and

provides for at least one of reduced threshold voltage (Vt) variation and reduced Vt shifting with the damaged pn junction.

10. The method of claim 8 , further comprising planarizing the epitaxial SiGe layer, and wherein:

the etching portions of the oxide layer uses the nitride layer and the spacers as a mask;

the etching portions of the epitaxial Si layer of the SOI substrate uses the nitride layer and the spacers as a mask;

the etching portions of the epitaxial SiGe layer of the SOT substrate uses the nitride layer and the spacers as a mask;

flipping the at least one MOSFET; and

bonding the at least one MOSFET to another MOSFET.

11. The method of claim 10 , wherein the second epitaxial Si layer is planar with the remaining portion of the oxide layer.

12. The method of claim 11 , wherein the second epitaxial Si layer is planar with an upper surface of the remaining portion of the oxide layer.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2015
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 036779/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 036550/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2010
From: LIANG, QINGQING; ZHU, HUILONG; LUO, ZHIJIONG; YIN, HAIZHOU
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 023902/0927 →
Continuity (1)
Related Publication 20110193166A1 · Aug 11, 2011