IP Library Granted Patent US 9,320,591
Granted Patent B2
US 9,320,591 · App. 14/230,469 · Granted Apr 26, 2016

Devices, systems, and methods for prosthesis delivery and implantation, including the use of a fastener tool

Inventor: Lee Bolduc (Sunnyvale, CA)
Assignee: Medtronic Vascular, Inc.
A61F2/064A61B17/00234A61B17/3415A61B17/3468A61M25/0136A61B17/0401A61B17/068A61B2017/003A61B2017/00292A61B2017/0441A61B2017/0649A61B2017/0688A61B2019/5466A61F2/88Y10T29/49947Y10T29/53487Y10T29/53491
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Quick Facts
Patent No.
US 9,320,591
App. No.
14/230,469
Granted
Apr 26, 2016
Kind
B2
Abstract

Devices, systems, and methods for implanting radially expandable prostheses in the body lumens rely on tacking or anchoring the prostheses with separately introduced fasteners. The prostheses may be self-expanding or balloon expandable, and may include a single lumen or more than one lumen. After initial placement, a fastener applier system is introduced within the expanded prostheses to deploy a plurality of fasteners to at least one prosthesis end. The fasteners are usually helical fasteners which are releasably restrained on the fastener driver, and are delivered by rotation of the fastener driver. The fasteners may be applied singly, typically in circumferentially spaced-apart patterns about the interior of at least one end of the prosthesis. A lumen extension or lumens may be coupled to the prosthesis to extend the reach of the prosthesis within the implantation site. Fasteners may also be applied to the lumen extensions.

Claims (36)

1. A fastener applier for securing a prosthesis, the fastener applier comprising:

a handle assembly positioned at the caudal end of the fastener applier;

a fastener applier shaft coupled to the handle assembly, the fastener applier shaft comprising a cephalad end;

a fastener driver for advancing a helical fastener into the prosthesis and tissue, the fastener driver coupled to the fastener applier shaft at the cephalad end of the fastener applier shaft and comprising a housing, the fastener driver housing comprising an internally threaded portion and an unthreaded portion, the unthreaded portion providing an area where the helical fastener can be rotated but not advanced off of the fastener driver, the advancement off of the fastener driver only taking place if the fastener has been previously engaged in tissue or the prosthesis, wherein the handle assembly comprises a motion control assembly that controls motion of the fastener within the fastener driver, wherein the motion control assembly comprises a forward control function and a reverse control function.

2. The fastener applier of claim 1 , wherein the internally threaded portion is configured to threadably receive at least a portion of the helical fastener.

3. The fastener applier of claim 1 , wherein the helical fastener includes a fastener body having a distal end configured to penetrate tissue in response to a force and a proximal end configured to releasably couple the fastener body to the fastener applier.

4. The fastener applier of claim 3 , wherein the proximal end of the fastener body comprises a stop structure to prevent over-penetration of the fastener body into tissue, the stop structure bisecting the diameter of the fastener body.

5. The fastener applier of claim 4 , wherein the stop structure is offset from the diameter of the fastener body.

6. A fastener applier for securing a prosthesis, the fastener applier comprising:

a handle assembly positioned at the caudal end of the fastener applier;

a fastener applier shaft coupled to the handle assembly, the fastener applier shaft comprising a cephalad end;

a fastener driver for advancing a helical fastener into the prosthesis and tissue, the fastener driver coupled to the fastener applier shaft at the cephalad end of the fastener applier shaft and comprising a housing, the fastener driver housing comprising an internally threaded portion and an unthreaded portion, the unthreaded portion providing an area where the helical fastener can be rotated but not advanced off of the fastener driver, the advancement off of the fastener driver only taking place if the fastener has been previously engaged in tissue or the prosthesis, wherein the handle assembly comprises an indication assembly that provides at least one of an audible and a visual indication.

7. The fastener applier of claim 6 , wherein the at least one of an audible and a visual indication indicates at least one of a fastener position, timing, status, or error.

8. A fastener applier for securing a prosthesis, the fastener applier comprising:

a fastener applier shaft comprising a cephalad end;

a fastener driver for advancing a helical fastener into the prosthesis and tissue, the fastener driver coupled to the fastener applier shaft at the cephalad end of the fastener applier shaft and comprising a housing, the fastener driver housing comprising an internally threaded portion and an unthreaded portion, the unthreaded portion arranged at and defining the cephalad end of the fastener applier, wherein the unthreaded portion provides an area where the helical fastener can be rotated but not advanced off of the fastener driver, the advancement off of the fastener driver only taking place if the fastener has been previously engaged in tissue or the prosthesis, further comprising a handle assembly positioned at the caudal end of the fastener applier, wherein the handle assembly comprises a motion control assembly that controls motion of the fastener within the fastener driver, wherein the motion control assembly comprises a forward control function and a reverse control function.

9. The fastener applier of claim 8 , wherein the internally threaded portion is configured to threadably receive at least a portion of the helical fastener.

10. A fastener applier for securing a prosthesis, the fastener applier comprising:

a fastener applier shaft comprising a cephalad end;

a fastener driver for advancing a helical fastener into the prosthesis and tissue, the fastener driver coupled to the fastener applier shaft at the cephalad end of the fastener applier shaft and comprising a housing, the fastener driver housing comprising an internally threaded portion and an unthreaded portion, the unthreaded portion arranged at and defining the cephalad end of the fastener applier, wherein the unthreaded portion provides an area where the helical fastener can be rotated but not advanced off of the fastener driver, the advancement off of the fastener driver only taking place if the fastener has been previously engaged in tissue or the prosthesis, further comprising a handle assembly positioned at the caudal end of the fastener applier, wherein the handle assembly comprises an indication assembly that provides at least one of an audible and a visual indication.

11. The fastener applier of claim 10 , wherein the at least one of an audible and a visual indication indicates at least one of a fastener position, timing, status, or error.

12. A system comprising:

a helical fastener; and

a fastener applier for securing a prosthesis with the helical fastener, the fastener applier comprising:

a fastener applier shaft comprising a cephalad end;

a fastener driver for advancing the helical fastener into the prosthesis and tissue, the fastener driver coupled to the fastener applier shaft at the cephalad end of the fastener applier shaft and comprising a housing, the fastener driver housing comprising an internally threaded portion and an unthreaded portion, the unthreaded portion arranged at and defining the cephalad end of the fastener applier, wherein the unthreaded portion provides an area where the helical fastener can be rotated but not advanced off of the fastener driver, the advancement off of the fastener driver only taking place if the fastener has been previously engaged in tissue or the prosthesis, further comprising a handle assembly positioned at the caudal end of the fastener applier, wherein the handle assembly comprises a motion control assembly that controls motion of the fastener within the fastener driver, wherein the motion control assembly comprises a forward control function and a reverse control function.

13. The system of claim 12 , wherein the internally threaded portion threadably receives at least a portion of the helical fastener.

14. The system of claim 12 , wherein the helical fastener includes a fastener body having a distal end configured to penetrate tissue in response to a force and a proximal end configured to releasably couple the fastener body to the fastener applier.

15. The system of claim 14 , wherein the proximal end of the fastener body comprises a stop structure to prevent over-penetration of the fastener body into tissue, the stop structure bisecting the diameter of the fastener body.

16. The system of claim 15 , wherein the stop structure is offset from the diameter of the fastener body.

17. A fastener applier for securing a prosthesis, the fastener applier comprising:

a handle assembly positioned at the caudal end of the fastener applier;

a fastener applier shaft coupled to the handle assembly, the fastener applier shaft comprising a cephalad end;

a fastener driver for advancing a helical fastener into the prosthesis and tissue, the fastener driver coupled to the fastener applier shaft at the cephalad end of the fastener applier shaft and comprising a housing, the fastener driver housing comprising an internally threaded portion and an unthreaded portion, the unthreaded portion providing an area where the helical fastener can be rotated but not advanced off of the fastener driver, the advancement off of the fastener driver only taking place if the fastener has been previously engaged in tissue or the prosthesis, where the fastener driver further comprises a fastener carrier within the fastener driver housing, the fastener driver housing being coupled to the fastener carrier.

18. The fastener applier of claim 17 , wherein the fastener driver housing comprises tabs coupling the fastener driver housing to the fastener carrier.

19. The fastener applier of claim 17 , wherein the fastener driver housing is snap fit to the fastener carrier.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2015
From: APTUS ENDOSYSTEMS, INC.
To: MEDTRONIC VASCULAR, INC.
Reel/Frame 036127/0486 →
Continuity (14)
Continuation 12917842 · Nov 2, 2010
Division 11254950 · Oct 20, 2005
Continuation In Part 11254619 · Oct 20, 2005
Continuation In Part 10692283 · Oct 23, 2003
Continuation In Part 10786465 · Feb 25, 2004
Continuation In Part 10693255 · Oct 24, 2003
Continuation 10307226 · Nov 29, 2002
Continuation In Part 10669881 · Sep 24, 2003
Continuation In Part 11166411 · Jun 24, 2005
Division 10271334 · Oct 15, 2002
Provisional Application 60488753 · Jul 21, 2003
Provisional Application 60489011 · Jul 21, 2003
Provisional Application 60333937 · Nov 28, 2001
Related Publication 20140214051A1 · Jul 31, 2014