IP Library › Granted Patent US 9,380,382
Granted Patent B2
US 9,380,382 · App. 13/626,423 · Granted Jun 28, 2016

Methods and systems for active sound attenuation in a fan unit

Inventor: Lawrence G. Hopkins (Happy Valley, OR)
Assignee: Nortek Air Solutions, LLC
H04R3/002F04D29/663F04D29/665F04D29/667
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Quick Facts
Patent No.
US 9,380,382
App. No.
13/626,423
Granted
Jun 28, 2016
Kind
B2
Abstract

A system and method for controlling noise produced by an air handling system, for example, is provided. The system includes a source microphone to collect sound measurements from the air handling system and a processor to define a cancellation signal that at least partially cancels out the sound measurements. The system also includes a speaker to generate the cancellation signal. The sound measurements are at least partially canceled out within a region of cancellation. Accordingly, the system further includes a response microphone to collect response sound measurements at the region of cancellation. The processor tunes the cancellation signal based on the response sound measurements.

Claims (56)

1. A fan unit, comprising:

a fan operatively connected to a motor; and

an inlet cone proximate to the fan, wherein the inlet cone comprises:

a throat proximate the fan;

a distal inlet; and

a noise control extension extending between the throat and the distal inlet, wherein the noise control extension has a sound-absorbing layer configured to passively attenuate sound generated by the fan unit.

2. The fan unit of claim 1 , further comprising:

a source microphone configured to collect sound produced by the fan unit; and

a speaker configured to generate a cancellation sound field that at least partially cancels the sound.

3. The fan unit of claim 1 , wherein the noise control extension further comprises a perforated tube, wherein the sound-absorbing layer wraps around at least a portion of the perforated tube.

4. The fan unit of claim 1 , wherein the noise control extension further comprises a support tube that wraps around at least a portion of the sound-absorbing layer.

5. The fan unit of claim 2 , wherein the source microphone and the speaker are directly or indirectly secured to the support tube.

6. The fan unit of claim 1 , wherein the sound-absorbing layer is formed of an open-cell sound-absorbing material.

7. The fan unit of claim 1 , wherein the noise control extension is cylindrical.

8. The fan unit of claim 1 , wherein the noise control extension comprises a diameter that differs throughout at least a portion of a length of the noise control extension.

9. The fan unit of claim 2 , further comprising at least one response microphone configured to provide a feedback loop to the speaker.

10. The fan unit of claim 2 , further comprising a module configured to define the cancellation signal that at least partially cancels out the sound measurements.

11. A fan unit, comprising:

a fan operatively connected to a motor;

an inlet cone proximate to the fan, wherein the inlet cone includes a noise control extension having a sound-absorbing layer configured to passively attenuate sound generated by the fan unit;

a source microphone configured to collect sound produced by the fan unit;

a speaker configured to generate a cancellation sound field that at least partially cancels the sound; and

at least one response microphone configured to provide a feedback loop to the speaker.

12. A method of attenuating noise within a fan unit, wherein the fan unit comprises a fan operatively connected to a motor and an inlet cone proximate to the fan, the method comprising:

disposing a noise control extension having a sound-absorbing layer that is configured to passively attenuate sound generated by the fan between a throat and distal end of the inlet cone; and

passively attenuating noise generated within the fan unit with the noise control extension.

13. The method of claim 12 , further comprising actively attenuating noise generated within the fan unit, wherein the actively attenuating noise operation comprises collecting sound generated by the fan unit through a source microphone, and generating a cancellation sound field that at least partially cancels the sound through a speaker.

14. The method of claim 12 , wherein the passively attenuating noise operation further comprises:

supporting the sound-absorbing layer with a perforated tube; and

allowing sound to pass into the sound-absorbing layer through the perforated tube.

15. The method of claim 12 , wherein the passively attenuating noise operation further comprises supporting the sound-absorbing layer with a support tube that wraps around at least a portion of the sound-absorbing layer.

16. The method of claim 13 , further comprising securing the source microphone and the speaker to the support tube.

17. The method of claim 12 , further comprising forming the sound-absorbing layer from an open-cell sound-absorbing material.

18. The method of claim 13 , further comprising using at least one response microphone to provide a feedback loop to the speaker.

19. The method of claim 13 , wherein the actively attenuating operation further comprises defining the cancellation signal with a module.

20. A method of attenuating noise within a fan unit, wherein the fan unit comprises a fan operatively connected to a motor and an inlet cone proximate to the fan, the method comprising:

passively attenuating noise generated within the fan unit with a noise control extension having a sound-absorbing layer configured to passively attenuate sound generated by the fan;

actively attenuating noise generated within the fan unit, wherein the actively attenuating noise operation comprises collecting sound generated by the fan unit through a source microphone, and generating a cancellation sound field that at least partially cancels the sound through a speaker; and

using at least one response microphone to provide a feedback loop to the speaker.

21. A fan unit, comprising:

a noise control extension configured to extend between a throat and a distal inlet of an inlet cone, wherein the noise control extension has a sound-absorbing layer configured to passively attenuate sound generated by a fan unit;

a source microphone configured to collect sound produced by the fan unit; and

a speaker configured to generate a cancellation sound field that at least partially cancels the sound.

22. The fan unit of claim 21 , wherein the noise control extension further comprises a perforated tube, wherein the sound-absorbing layer wraps around at least a portion of the perforated tube.

23. The fan unit of claim 21 , wherein the noise control extension further comprises a support tube that wraps around at least a portion of the sound-absorbing layer.

24. The fan unit of claim 23 , wherein the source microphone and the speaker are directly or indirectly secured to the support tube.

25. The fan unit of claim 21 , wherein the sound-absorbing layer is formed of an open-cell sound-absorbing material.

26. The fan unit of claim 21 , wherein the noise control extension is cylindrical.

27. The fan unit of claim 21 , wherein the noise control extension comprises a diameter that differs throughout at least a portion of a length of the noise control extension.

28. The fan unit of claim 21 , further comprising at least one response microphone configured to provide a feedback loop to the speaker.

29. The fan unit of claim 21 , further comprising a module configured to define the cancellation signal that at least partially cancels out the sound measurements.

30. A fan unit, comprising:

a noise control extension having a sound-absorbing layer configured to passively attenuate sound generated by a fan unit;

a source microphone configured to collect sound produced by the fan unit;

a speaker configured to generate a cancellation sound field that at least partially cancels the sound; and

at least one response microphone configured to provide a feedback loop to the speaker.

Assignments (9)
ASSIGNMENT OF PATENT SECURITY AGREEMENT, RECORDED ON JUNE 22, 2021 AT REEL/FRAME 56647/0868 Recorded Jul 16, 2026
From: GOLDMAN SACHS BANK USA, AS EXISTING AGENT
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS SUCCESSOR AGENT
Reel/Frame 075999/0537 →
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jul 1, 2022
From: BANK OF AMERICA, N.A.
To: NORTEK, INC.; BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC (FKA CES GROUP, LLC AND SUCCESSOR BY MERGER TO HUNTAIR, INC.); CLPK, LLC; ERGOTRON, INC.
Reel/Frame 060560/0812 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056650/0303 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 056647/0868 →
CHANGE OF NAME Recorded Mar 13, 2015
From: CES GROUP, LLC
To: NORTEK AIR SOLUTIONS, LLC
Reel/Frame 035201/0568 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY NAME FROM HUNLAIR, INC. TO HUNTAIR, INC. PREVIOUSLY RECORDED ON REEL 003321 FRAME 0629. ASSIGNOR(S) HEREBY CONFIRMS THE HUNLAIR, INC.. Recorded Jul 29, 2014
From: HUNTAIR, INC.
To: CES GROUP, LLC
Reel/Frame 033431/0960 →
MERGER Recorded Feb 14, 2014
From: HUNLAIR INC.
To: CES GROUP, LLC
Reel/Frame 033211/0629 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Mar 28, 2013
From: NORTEK, INC.; BROAN-NUTONE LLC; CES GROUP, LLC; CLPK, LLC; ERGOTRON, INC.; HUNTAIR, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 030106/0804 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2012
From: HOPKINS, LAWRENCE G.
To: HUNTAIR, INC.
Reel/Frame 029022/0152 →
Continuity (3)
Continuation In Part 13044695 · Mar 10, 2011
Provisional Application 61324634 · Apr 15, 2010
Related Publication 20130022212A1 · Jan 24, 2013