IP Library › Granted Patent US 9,431,540
Granted Patent B2
US 9,431,540 · App. 14/288,766 · Granted Aug 30, 2016

Method for making a semiconductor device with sidewall spacers for confining epitaxial growth

Inventors: Qing Liu (Watervliet, NY); Ruilong Xie (Schenectady, NY); Xiuyu Cai (Niskayuna, NY); Chun-chen Yeh (Clifton Park, NY)
Assignees: STMICROELECTRONICS, INC.; GLOBALFOUNDRIES Inc.; INTERNATIONAL BUSINESS MACHINES CORPORATION
H01L29/785H01L29/66795H01L29/165
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Quick Facts
Patent No.
US 9,431,540
App. No.
14/288,766
Granted
Aug 30, 2016
Kind
B2
Abstract

A method for making a semiconductor device includes forming laterally spaced-apart semiconductor fins above a substrate. At least one dielectric layer is formed adjacent an end portion of the semiconductor fins and within the space between adjacent semiconductor fins. A pair of sidewall spacers is formed adjacent outermost semiconductor fins at the end portion of the semiconductor fins. The at least one dielectric layer and end portion of the semiconductor fins between the pair of sidewall spacers are removed. Source/drain regions are formed between the pair of sidewall spacers.

Claims (40)

1. A method for making a semiconductor device comprising:

forming, above a substrate, a plurality of laterally spaced-apart semiconductor fins;

forming at least one dielectric layer directly contacting the substrate and adjacent an end portion of the plurality of semiconductor fins and within the space between adjacent semiconductor fins;

forming a pair of sidewall spacers adjacent outermost semiconductor fins at the end portion of the plurality of semiconductor fins;

removing the at least one dielectric layer and end portion of the plurality of semiconductor fins between the pair of sidewall spacers; and

forming source/drain regions between the pair of sidewall spacers.

2. The method according to claim 1 forming source/drain regions comprises epitaxially growing the source/drain regions.

3. The method according to claim 2 wherein the source/drain regions comprise silicon.

4. The method according to claim 2 wherein the source/drain regions comprise silicon germanium.

5. The method according to claim 1 wherein forming the at least one dielectric layer comprises:

forming a first dielectric layer comprising a first dielectric material on the end portion of the plurality of semiconductor fins; and

forming a second dielectric layer comprising a second dielectric material different than the first dielectric material on the first dielectric layer and with the second dielectric material filling the space between adjacent semiconductor fins.

6. The method according to claim 5 further comprising, before forming the sidewall spacers, removing portions of the second dielectric layer laterally adjacent the outermost semiconductor fins and above the semiconductor fins while retaining portions of the second dielectric layer filling the space between adjacent semiconductor fins.

7. The method according to claim 5 wherein forming the second dielectric layer comprises atomic layer deposition thereof.

8. The method according to claim 1 further comprising forming a gate overlying the plurality of semiconductor fins.

9. The method according to claim 1 wherein the semiconductor fins comprise silicon.

10. The method according to claim 1 wherein the substrate comprises a semiconductor substrate.

11. A method for making a semiconductor device comprising:

forming, above a substrate, a plurality of laterally spaced-apart semiconductor fins;

forming a first dielectric layer comprising a first dielectric material directly contacting the substrate and adjacent an end portion of the plurality of semiconductor fins;

forming a second dielectric layer comprising a second dielectric material different than the first dielectric material on the first dielectric layer and with the second dielectric material filling the space between adjacent semiconductor fins;

forming a pair of sidewall spacers adjacent outermost semiconductor fins at the end portion of the plurality of semiconductor fins;

removing at least portions of the second dielectric layer and the end portion of the plurality of semiconductor fins between the pair of sidewall spacers; and

epitaxially forming source/drain regions between the pair of sidewall spacers.

12. The method according to claim 11 further comprising, before forming the sidewall spacers, removing portions of the second dielectric layer laterally adjacent the outermost semiconductor fins and above the semiconductor fins while retaining portions of the second dielectric layer filling the space between adjacent semiconductor fins.

13. The method according to claim 11 wherein forming the second dielectric layer comprises atomic layer deposition thereof.

14. The method according to claim 11 further comprising forming a gate overlying the plurality of semiconductor fins.

15. The method according to claim 11 wherein the semiconductor fins and the substrate each comprises silicon.

16. A method for making a semiconductor device comprising:

forming at least one dielectric layer adjacent an end portion of a plurality of spaced apart silicon fins and within the space between adjacent silicon fins, the plurality of semiconductor fins being formed above a substrate and with the at least one dielectric layer directly contacting the substrate;

forming a pair of sidewall spacers adjacent outermost silicon fins at the end portion of the plurality of silicon fins;

removing the at least one dielectric layer and end portion of the plurality of silicon fins between the pair of sidewall spacers; and

forming source/drain regions between the pair of sidewall spacers.

17. The method according to claim 16 forming source/drain regions comprises epitaxially growing the source/drain regions.

18. The method according to claim 16 wherein forming the at least one dielectric layer comprises:

forming a first dielectric layer comprising a first dielectric material on the end portion of the plurality of silicon fins; and

forming a second dielectric layer comprising a second dielectric material different than the first dielectric material on the first dielectric layer and with the second dielectric material filling the space between adjacent silicon fins.

19. The method according to claim 18 further comprising, before forming the sidewall spacers, removing portions of the second dielectric layer laterally adjacent the outermost silicon fins and above the silicon fins while retaining portions of the second dielectric layer filling the space between adjacent silicon fins.

20. The method according to claim 18 wherein forming the second dielectric layer comprises atomic layer deposition thereof.

21. The method according to claim 16 further comprising forming a gate overlying the plurality of semiconductor fins.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054479/0842 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2020
From: GLOBALFOUNDRIES INC.
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 054482/0862 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2014
From: LIU, QING
To: STMICROELECTRONICS, INC.
Reel/Frame 032987/0450 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2014
From: XIE, RUILONG; CAI, XIUYU
To: GLOBALFOUNDRIES INC
Reel/Frame 032987/0533 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2014
From: YEH, CHUN-CHEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 032987/0607 →
Continuity (1)
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