IP Library › Granted Patent US 9,506,149
Granted Patent B2
US 9,506,149 · App. 14/645,366 · Granted Nov 29, 2016

Liquid deposition composition and process for forming metal therefrom

Inventor: Owen J. Hildreth (Pacific Grove, CA)
Assignee: THE UNITED STATES OF AMERICA, AS REPRESENTED BY THE SECRETARY OF COMMERCE
C23C18/1657B81C1/0038C23C18/161C23C18/1651C23C18/1675C23C18/1689C23C18/1692H01L21/306H01L21/3063H01L21/3065H01L21/30604H01L21/32051H01Q1/38H01Q17/00
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Quick Facts
Patent No.
US 9,506,149
App. No.
14/645,366
Granted
Nov 29, 2016
Kind
B2
Abstract

A process for depositing a metal includes disposing a liquid deposition composition on a substrate, the liquid deposition composition including a metal cation; a reducing anion; and a solvent; evaporating the solvent; increasing a concentration of the reducing anion increases in the liquid deposition composition due to evaporating the solvent; performing an oxidation-reduction reaction between the metal cation and the reducing anion in response to increasing the concentration of the reducing anion when the reducing anion is present at a critical concentration; and forming a metal from the metal cation to deposit the metal on the substrate.

Claims (31)

1. A process for depositing a metal, the process comprising:

disposing a liquid deposition composition on a substrate, the liquid deposition composition comprising:

a metal cation;

a reducing anion; and

a solvent;

evaporating the solvent;

increasing a concentration of the reducing anion in the liquid deposition composition due to evaporating the solvent;

performing an oxidation-reduction reaction between the metal cation and the reducing anion in response to increasing the concentration of the reducing anion when the reducing anion is present at a critical concentration;

forming a metal from the metal cation to deposit the metal on the substrate; and

disposing a secondary liquid deposition composition on the substrate,

wherein the secondary liquid deposition composition comprises:

a secondary metal cation different than the metal cation in the liquid deposition composition; and

a secondary reducing anion,

wherein the secondary metal cation is reduced by the secondary reducing anion to a secondary metal, the secondary metal being different than the metal formed from the metal cation in the liquid deposition composition, and

wherein the metal comprises a first alloy, and the secondary metal comprises a second alloy that is different than the first alloy.

2. The process of claim 1 , further comprising disposing an activating catalyst on the substrate.

3. The process of claim 1 , wherein the liquid deposition composition further comprises an activating catalyst.

4. The process of claim 1 , further comprising adjusting a viscosity of the liquid deposition composition.

5. The process of claim 1 , further comprising adjusting a surface tension of the liquid deposition composition.

6. The process of claim 1 , further comprising adjusting a vapor pressure of the solvent.

7. The process of claim 1 , further comprising sintering the metal disposed on substrate.

8. The process of claim 1 , wherein the secondary liquid deposition composition is disposed in a different location on the substrate than the liquid deposition composition.

9. The process of claim 1 , wherein the secondary liquid deposition composition is disposed in contact with the liquid deposition composition on the substrate.

10. The process of claim 9 , wherein the liquid deposition composition is interposed between the secondary liquid deposition composition and the substrate.

11. The process of claim 1 , further comprising removing the substrate from the metal.

12. The process of claim 1 , wherein the secondary liquid deposition composition further comprises a secondary activating catalyst.

13. The process of claim 1 , further comprising removing a residue formed from the reducing anion from the substrate.

14. The process of claim 13 , wherein removing the residue comprises volatilizing the residue.

15. The process of claim 1 , wherein disposing the liquid deposition composition on the substrate comprises printing the liquid deposition composition in a selected pattern on the substrate.

16. The process of claim 1 , wherein printing the liquid deposition composition comprises forming an electrical circuit member on the substrate.

17. The process of claim 1 , wherein the metal comprises a pure metal, alloy, or plurality of metals.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2015
From: HILDRETH, OWEN
To: GOVERNMENT OF THE UNITED STATES OF AMERICA, AS REPRESENTED BY THE SECRETARY OF COMMERCE, THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY
Reel/Frame 035306/0098 →
Continuity (5)
Continuation In Part 14596338 · Jan 14, 2015
Continuation In Part 14596349 · Jan 14, 2015
Continuation In Part 14596355 · Jan 14, 2015
Provisional Application 61951568 · Mar 12, 2014
Related Publication 20150191825A1 · Jul 9, 2015