Vertical axis wind turbine system with one or more independent electric power generation units
A vertical axis wind turbine system having a vertical mast with one or more turbine units supported thereon. The turbine units are of modular construction for assembly around the foot of the mast; are vertically moveable along the height of the mast by a winch system; and are selectively interlocking with the mast to fix the turbine units in parked positions. The turbine system and each turbine unit includes a network of portals and interior rooms for the passage of personnel through the system, including each turbine unit. The electrical generators, and other sub-components, in the turbine units are of modular construction that permits the selective removal and replacement of component segments, including the transport of component segments through the portals and interior rooms of the turbine system while the turbine units remain supported on the mast. The electrical generators are also selectively convertible between AC generators and DC generators.
1. A wind turbine system comprising:
a wind turbine unit comprising a carousel-carrier and a carousel supported on the carousel-carrier such that the carousel is rotatable around the carousel-carrier, wherein
the carousel-carrier comprises an interior space for housing a generator stator, and a vertical channel extending through a radial center of the carousel-carrier for reception of a vertical mast, the vertical channel being configured to prevent the carousel-carrier from rotating around a mast received in the vertical channel,
the carousel comprises a carousel-hub having an interior space for housing a generator rotor, multiple pairs of carousel arms extending outwardly from an outer surface of the carousel-hub, and a carousel blade extending between carousel arms in respective pair of carousel arms,
the carousel-carrier comprises a peripheral channel extending circumferentially around an outer surface of the carousel-carrier for receiving and rotatably supporting the carousel-hub,
the turbine unit is a modular turbine unit that is an assembly of multiple turbine segments, the turbine segments being circumferential segments that releasably couple to adjacent turbine segments to assemble a complete turbine unit,
the carousel-carrier is a modular carousel-carrier that is an assembly of multiple carousel-carrier segments, the carousel-carrier segments being circumferential segments that releasably couple to circumferentially adjacent carousel-carrier segments to assemble a complete carousel-carrier, and
the carousel-hub is a modular carousel-hub that is an assembly of multiple carousel-hub segments, the carousel-hub segments being circumferential segments that releasably couple to circumferentially adjacent carousel-hub segments to assemble a complete carousel-hub.
2. The wind turbine system of claim 1 , wherein
the carousel-carrier segments comprise subcomponent segments of multiple subcomponents, the subcomponent segments of the carousel-carrier segments being circumferential segments that releasably couple to circumferentially adjacent subcomponent segments to assemble a complete modular subcomponent of the carousel-carrier.
3. The wind turbine system of claim 1 , wherein
the carousel-hub segments comprise subcomponent segments of multiple subcomponents, the subcomponent segments of the carousel-hub segments being circumferential segments that releasably couple to circumferentially adjacent subcomponent segments to assemble a complete modular subcomponent of the carousel-hub.
4. The wind turbine system of claim 1 , wherein
the interior space of the carousel-hub comprises a rotor housing that releasably receives rotor segments of a modular generator rotor.
5. The wind turbine system of claim 4 , wherein
the rotor housing receives rotor segments that are sufficiently sized for passage through interior rooms and portals of the carousel-carrier and carousel-hub, such that individual rotor segments may be selectively inserted and removed in the wind turbine system while the carousel-hub remains supported on the carousel-carrier.
6. The wind turbine system of claim 4 , wherein
the rotor housing comprises electrical connections for mating with pre-wired rotor segments, including electrical connections for mating with rotor segments pre-wired for generating alternating electrical current and electrical connections for mating with rotor segments pre-wired for generating direct electrical current.
7. A wind turbine system comprising:
a wind turbine unit comprising a carousel-carrier and a carousel rotatably supported on the carousel-carrier, wherein
a vertical channel extends through a radial center of the carousel-carrier for reception of a vertical mast, and a peripheral channel extends circumferentially around an outer surface of the carousel-carrier for receiving and rotatably supporting the carousel,
the carousel comprises a carousel-hub, a pair of carousel arms extending from the carousel-hub, and a carousel blade extending between the pair of carousel arms,
the turbine unit is a modular turbine unit that is an assembly of multiple turbine segments, the turbine segments being circumferential segments that releasably couple to adjacent turbine segments, and
a rotating electrical joint for transmitting an electrical power between the carousel-carrier and the carousel, the rotating electrical joint comprising a slip ring and a number of slip ring brushes mounted for rotating engagement with the modular slip ring, wherein the slip ring is a modular slip ring that is an assembly of multiple slip ring segments, the slip ring segments being circumferential segments that releasably couple to adjacent slip ring segments.
8. A wind turbine system comprising:
a wind turbine unit comprising a carousel-carrier and a carousel rotatably supported on the carousel-carrier, wherein
a vertical channel extends through a radial center of the carousel-carrier for reception of a vertical mast, and a peripheral channel extends circumferentially around an outer surface of the carousel-carrier for receiving and rotatably supporting the carousel,
the carousel comprises a carousel-hub, a pair of carousel arms extending from the carousel-hub, and a carousel blade extending between the pair of carousel arms,
the turbine unit is a modular turbine unit that is an assembly of multiple turbine segments, the turbine segments being circumferential segments that releasably couple to adjacent turbine segments, and
a carousel rotation system for rotating the carousel on the carousel-carrier, the carousel rotation system comprising a crown gear and a pinion mounted for rotating engagement with the crown gear, wherein the crown gear is a modular crown gear that is an assembly of multiple crown gear segments.
9. A wind turbine system comprising:
a wind turbine unit comprising a carousel-carrier and a carousel rotatably supported on the carousel-carrier, wherein
a vertical channel extends through a radial center of the carousel-carrier for reception of a vertical mast, and a peripheral channel extends circumferentially around an outer surface of the carousel-carrier for receiving and rotatably supporting the carousel,
the carousel comprises a carousel-hub, a pair of carousel arms extending from the carousel-hub, and a carousel blade extending between the pair of carousel arms,
the turbine unit is a modular turbine unit that is an assembly of multiple turbine segments, the turbine segments being circumferential segments that releasably couple to adjacent turbine segments, and
a carousel braking system for braking the carousel against rotation on the carousel-carrier, the carousel braking system comprising a brake rotor and a number of brake calipers mounted for braking engagement with the brake rotor, wherein the brake rotor is a modular brake rotor that is an assembly of multiple brake rotor segments.
10. A wind turbine system comprising:
a wind turbine unit comprising a carousel-carrier and a carousel rotatably supported on the carousel-carrier, wherein
a vertical channel extends through a radial center of the carousel-carrier for reception of a vertical mast, and a peripheral channel extends circumferentially around an outer surface of the carousel-carrier for receiving and rotatably supporting the carousel,
the carousel comprises a carousel-hub, a pair of carousel arms extending from the carousel-hub, and a carousel blade extending between the pair of carousel arms,
the turbine unit is a modular turbine unit that is an assembly of multiple turbine segments, the turbine segments being circumferential segments that releasably couple to adjacent turbine segments,
the carousel-carrier is a modular carousel-carrier that is an assembly of multiple carousel-carrier segments, the carousel-carrier segments being circumferential segments that releasably couple to adjacent carousel-carrier segments,
the carousel-hub is a modular carousel-hub that is an assembly of multiple carousel-hub segments, the carousel-hub segments being circumferential segments that releasably couple to adjacent carousel-hub segments,
the carousel-carrier segments comprise first braking mechanisms and the carousel-hub segments comprise second braking mechanisms, the first and second braking mechanisms being engageable to secure the carousel-hub segments to corresponding carousel-carrier segments, and
an individual turbine segment comprises a carousel-carrier segment and a carousel-hub segment that are secured to one another by first and second braking mechanisms, the individual turbine segment being releasably couplable to adjacent turbine segments while the carousel-carrier segment and the carousel-hub segment are secured by the first and second braking mechanisms such that the turbine segments are configured to enable assembly of the turbine unit from the multiple turbine segments contemporaneously with assembly of the carousel-carrier from the multiple carousel-carrier segments and assembly of the carousel-hub from the multiple carousel-hub segments.
11. A method of assembling a wind turbine system of claim 1 , comprising:
coupling together adjacent segments to yield an assembled modular structure.
12. The method of assembling a wind turbine system according to claim 11 , wherein
the turbine segments are circumferentially aligned around the foot of a vertical mast, such that the assembled turbine unit is mounted on the vertical mast.
13. The method of assembling a wind turbine system according to claim 12 , further comprising
raising the turbine unit from the foot of the mast along the vertical height of the mast via a movement mechanism mounted at the mast or the turbine unit.
14. A method of assembling a turbine system,
the turbine system comprising:
a wind turbine unit comprising a carousel-carrier and a carousel rotatably supported on the carousel-carrier, wherein
a vertical channel extends through a radial center of the carousel-carrier for reception of a vertical mast, and a peripheral channel extends circumferentially around an outer surface of the carousel-carrier or receiving and rotatably supporting the carousel,
the carousel comprise a carousel-hub, a pair of carousel arms, and a carousel blade extending between the pair of carousel arms, and
the turbine unit is a modular turbine unit that is an assembly of multiple turbine segments, the turbine segments being circumferential segments that releasably couple to adjacent turbine segments,
the method comprising:
coupling together a number of turbine segments to yield an assembled turbine unit, wherein
the number of turbine segments are coupled together around the foot of a vertical mast, such that the assembled turbine unit is mounted on the vertical mast,
the carousel-carrier is a modular carousel-carrier that is an assembly of multiple carousel-carrier segments, the carousel-carrier segments being circumferential segments that releasably couple to adjacent carousel-carrier segments,
the carousel-hub is a modular carousel-hub that is an assembly of multiple carousel-hub segments, the carousel-hub segments being circumferential segments that releasably couple to adjacent carousel-hub segments,
the carousel-carrier segments comprise first braking mechanisms and the carousel-hub segments comprise second braking mechanisms, the first and second braking mechanisms being engageable to secure the carousel-hub segments to corresponding carousel-carrier segments, and
the method further comprises:
assembling individual turbine segments by joining individual carousel-hub segments to corresponding individual carousel-carrier segments, and securing the individual carousel-hub segments to the corresponding individual carousel-carrier segments by engaging the respective first and second braking mechanisms, and
while the individual carousel-hub segments are secured to the corresponding individual carousel-carrier segments by the first and second braking mechanisms, coupling together the number of turbine segments to yield the assembled turbine unit by coupling carousel-carrier segments in the individual turbine segments to adjacent carousel-carrier segments in adjacent turbine segments and coupling carousel-hub segments in the individual turbine segments to adjacent carousel-hub segments in adjacent turbine segments.
15. The wind turbine system of claim 1 , wherein
the turbine segments are assemblies comprising at least one carousel-carrier segment and/or at least one carousel-hub segment.
16. The wind turbine system of claim 2 , wherein
the carousel-carrier segments comprise subcomponent segments for assembling:
a modular generator stator subcomponent that is an assembly of multiple generator stator segments;
a modular roller platform subcomponent that is an assembly of multiple roller platform segments, or a modular roller track subcomponent that is an assembly of multiple roller track segments; and
a modular slip ring subcomponent that is an assembly of multiple slip ring segments, or a modular annular brake rotor subcomponent that is an assembly of multiple annular brake rotor segments.
17. The wind turbine system of claim 3 , wherein
the carousel-hub segments comprise subcomponent segments for assembling:
a modular generator rotor subcomponent that is an assembly of multiple generator rotor segments;
a modular roller track subcomponent that is an assembly of multiple roller track segments, or a modular roller platform subcomponent that is an assembly of multiple roller platform segments;
a modular annular brake rotor subcomponent that is an assembly of multiple annular brake rotor segments, or a modular slip ring subcomponent that is an assembly of multiple slip ring segments; and
a modular crown gear subcomponent that is an assembly of multiple crown gear segments.
18. The method of assembling a wind turbine system according to claim 11 , wherein
coupling together adjacent segments to yield an assembled modular structure comprises coupling a subcomponent segment in a first turbine segment with a subcomponent in a second adjacent turbine segment by inserting a straddling segment, and
inserting a straddling segment comprises aligning a first end of the straddling segment to be received in the first turbine segment and aligning a second end of the straddling segment to be received in the second turbine segment, the first and second turbine segments being circumferentially aligned adjacent to one another.
19. The method of assembling a wind turbine system according to claim 11 , wherein
coupling together adjacent segments to yield an assembled modular structure comprises circumferentially aligning the turbine segments such that circumferential ends of adjacent turbine segments abut one another, and
the turbine segments are assemblies comprising at least one carousel-carrier segment and/or at least one carousel-hub segment, such that circumferentially aligning the turbine segments results in contemporaneous circumferential alignment of the carousel-carrier segments such that circumferential ends of adjacent carousel-carrier segments abut one another, and contemporaneous circumferential alignment of the carousel-hub segments such that circumferential ends of adjacent carousel-hub segments abut one another.
20. The method of assembling a wind turbine system according to claim 11 , wherein
coupling together adjacent segments to yield an assembled modular structure comprises circumferentially aligning the carousel-carrier segments such that circumferential ends of adjacent carousel-carrier segments abut one another, and then circumferentially aligning the carousel-hub segments such that circumferential ends of adjacent carousel-hub segments abut one another.