IP Library › Granted Patent US 9,975,202
Granted Patent B2
US 9,975,202 · App. 15/678,785 · Granted May 22, 2018

Method of producing SiC wafer

Inventors: Ryohei Yamamoto (Tokyo, JP); Kazuya Hirata (Tokyo, JP)
Assignee: Disco Corporation
B23K26/0057B23K26/0006B23K26/0853B23K26/53B28D5/0011B23K2203/56
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Quick Facts
Patent No.
US 9,975,202
App. No.
15/678,785
Granted
May 22, 2018
Kind
B2
Abstract

An SiC wafer is generated from an SiC ingot by a peel-off plane generating step for generating a peel-off plane by forming a separation layer made up of a modified layer, and cracks extending from the modified layer along a c-plane, a plurality of times by indexing-feeding a focused point of a pulsed laser beam and the SiC ingot relative to each other in a direction in which an off-angle is formed, thereby forming a plurality of separation layers to generate the peel-off plane. The peel-off plane generating step includes relatively moving the focused point from an end to an opposite end of the SiC ingot in a forward stroke and relatively moving the focused point from the opposite end to the end of the SiC ingot in a backward stroke to trace back the separation layer that has already been formed in the forward stroke.

Claims (4)

1. A method of producing an SiC wafer from a single-crystal SiC ingot having a first surface, a second surface opposite the first surface, a c-axis extending from the first surface to the second surface and oblique to a line perpendicular to the first surface, and a c-plane perpendicular to the c-axis, the c-plane and the first surface jointly defining an off-angle therebetween, comprising:

a peel-off plane forming step of forming a peel-off plane in the SiC ingot by performing a separation layer forming step by positioning a focused point of a pulsed laser beam having a wavelength with which SiC is transmittable in the SiC ingot at a depth, from the first surface, corresponding to the thickness of a wafer to be produced from the SiC ingot, and applying a pulsed laser beam to the SiC ingot while the SiC ingot and the focused point are relatively processing-fed in a first direction perpendicular to a second direction in which the off-angle is formed, thereby forming a separation layer made up of a modified layer where SiC is separated into Si and C by a pulsed laser beam applied thereto and a pulsed laser beam applied next thereto is absorbed by the previously formed C, separating SiC into Si and C in a chain reaction, and cracks extending from the modified layer along the c-plane, the separation layer forming step being performed a plurality of times by indexing-feeding the SiC ingot and the focused point relatively to each other in the second direction in which the off-angle is formed, thereby forming a plurality of separation layers to form the peel-off plane; and

a wafer producing step of peeling off a portion of the SiC ingot from the peel-off plane that serves as a boundary plane, as an SiC wafer;

wherein the peel-off plane forming step includes relatively moving the focused point from an end to an opposite end of the SiC ingot in a forward stroke and relatively moving the focused point from the opposite end to the end of the SiC ingot in a backward stroke to trace back the separation layer that has already been formed in the forward stroke.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2017
From: YAMAMOTO, RYOHEI; HIRATA, KAZUYA
To: DISCO CORPORATION
Reel/Frame 043309/0962 →
Priority Claims (1)
JP 2016-166476 · Aug 29, 2016 · national
Continuity (1)
Related Publication 20180056440A1 · Mar 1, 2018