IP Library Granted Patent US 10,112,869
Granted Patent B2
US 10,112,869 · App. 15/113,182 · Granted Oct 30, 2018

High-alumina refractory aluminosilicate pozzolan in well cementing

Inventor: Kyriacos Agapiou (Houston, TX)
Assignee: Halliburton Enegry Services, Inc.
C04B28/06C04B28/04C09K8/46C09K8/467C09K8/473C09K8/487E21B33/14Y02W30/95
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Quick Facts
Patent No.
US 10,112,869
App. No.
15/113,182
Granted
Oct 30, 2018
Kind
B2
Abstract

Methods and compositions are provided that utilize high-alumina refractory aluminosilicate pozzolans in well cementing. An embodiment discloses a method of cementing comprising: introducing a cement composition into a subterranean formation, wherein the cement composition comprises: a component selected from the group consisting of cement kiln dust, Portland cement, and any combination thereof; a high-alumina refractory aluminosilicate pozzolan; and water; and allowing the cement composition to set.

Claims (23)

1. A method of cementing comprising:

introducing a cement composition into a subterranean formation, wherein the cement composition comprises: a component selected from the group consisting of cement kiln dust, and any combination thereof; a high-alumina refractory aluminosilicate pozzolan; and water, wherein the high-alumina refractory aluminosilicate pozzolan comprises Mullite in an amount of about 30 weight % or greater, wherein the high-alumina refractory aluminosilicate pozzolan comprises Corundum in an amount of about 10 weight % or greater, and wherein high-alumina refractory aluminosilicate pozzolan is substantially devoid of amorphous material; and allowing the cement composition to set.

2. The method according to claim 1 , wherein the component comprises the cement kiln dust.

3. The method according to claim 1 , wherein the high-alumina refractory aluminosilicate pozzolan comprises a compound selected from firebrick, firebrick grog, refractory mortar, fire clay, Mullite, fused Mullite, and any combination thereof.

4. The method according to claim 1 , wherein the high-alumina refractory aluminosilicate pozzolan is present in an amount of about 50% to about 150% by weight of the component.

5. The method according to claim 1 , wherein the cement composition further comprises at least one additive selected from the group consisting of a foaming additive, a strength-retrogression additive, a set accelerator, a set retarder, a lightweight additive, a gas-generating additive, a mechanical-property-enhancing additives, a lost-circulation material, a fluid loss control additive, a foaming additive, a defoaming additive, a thixotropic additive, and any combination thereof.

6. The method according to claim 1 , wherein the cement composition is introduced into a well bore annulus between a pipe string disposed in the subterranean formation and a wellbore wall or between the pipe string and a larger conduit disposed in the subterranean formation.

7. The method according to claim 1 , wherein the cement composition is used in a primary cementing operation.

8. The method according to claim 1 , wherein the cement composition is used in a remedial cementing operation.

9. The method according to claim 1 , wherein the cement composition is introduced through a casing and into a wellbore annulus using one or more pumps.

10. The method according claim 1 , wherein the cement composition is allowed to set at a temperature of about 250° F. or greater.

11. A system for well cementing in high temperature wells comprising:

a cement composition comprising: a component selected from the group consisting of cement kiln dust, and any combination thereof; a high-alumina refractory aluminosilicate pozzolan; and water, wherein the high-alumina refractory aluminosilicate pozzolan comprises Mullite in an amount of about 30 weight % or greater, wherein the high-alumina refractory aluminosilicate pozzolan comprises Corundum in an amount of about 10 weight % or greater, and

wherein high-alumina refractory aluminosilicate pozzolan is substantially devoid of amorphous material;

mixing equipment for mixing the cement composition; and

pumping equipment for delivering the cement composition to a wellbore, wherein the wellbore has a temperature of about 250° F. or greater.

12. The system according to claim 11 , wherein the component comprises the cement kiln dust.

13. The system according to claim 11 , wherein the high-alumina refractory aluminosilicate pozzolan comprises a compound selected from firebrick, firebrick grog, refractory mortar, fire clay, Mullite, fused Mullite, and any combination thereof, and wherein the high-alumina refractory aluminosilicate pozzolan is present in an amount of about 50% to about 150% by weight of the component.

14. A method of cementing comprising:

pumping a cement composition into a wellbore annulus formation, wherein the cement composition comprises cement kiln dust, a high-alumina refractory aluminosilicate pozzolan; and water, wherein the high-alumina refractory aluminosilicate pozzolan comprises a Mullite and is present in an amount of about 50% to about 150% by weight of the component, wherein the high-alumina refractory aluminosilicate pozzolan comprises the Mullite in an amount of about 30 weight or greater, wherein the high-alumina refractory aluminosilicate pozzolan comprises Corundum in an amount of about 10 weight % or greater, and wherein high-alumina refractory aluminosilicate pozzolan is substantially devoid of amorphous material; and

allowing the cement composition to set in the wellbore annulus, wherein the cement composition has a compressive strength ranging from about 500 psi to about 4,000 psi.

15. The method according to claim 14 , wherein the wellbore annulus is between a pipe string disposed in the subterranean formation and a wellbore wall and/or between the pipe string and a larger conduit disposed in the subterranean formation.

16. The method according claim 1 , wherein the wellbore annulus has a temperature of about 250° F. or greater.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2016
From: AGAPIOU, KYRIACOS
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 039248/0794 →
Continuity (1)
Related Publication 20170001908A1 · Jan 5, 2017
Cited By (5)
US 12,497,552 US 12,570,889 US 12,617,998 US 12,624,274 US 12,637,608