IP Library › Granted Patent US 10,124,224
Granted Patent B2
US 10,124,224 · App. 15/148,814 · Granted Nov 13, 2018

Golf club heads with apertures and filler materials

Inventors: John A. Solheim (Phoenix, AZ); Eric J. Morales (Laveen, AZ); Erik M. Henrikson (Phoenix, AZ); Eric V. Cole (Phoenix, AZ); Paul D. Wood (Phoenix, AZ); Martin R. Jertson (Cave Creek, AZ); Ryan M. Stokke (Anthem, AZ)
Assignee: Karsten Manufacturing Corporation
A63B60/50A63B53/0466A63B60/52A63B2053/045A63B2053/0408A63B2053/0437
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Quick Facts
Patent No.
US 10,124,224
App. No.
15/148,814
Granted
Nov 13, 2018
Kind
B2
Abstract

Embodiments of golf club heads with apertures and methods to manufacture golf club heads are generally described herein. Other embodiments may be described and claimed.

Claims (33)

1. A golf club head comprising:

a face, a heel, a toe, a top edge, and a sole;

a back defined opposite the face;

a crown extending between the top edge of the face to the back and between the heel to the toe, the crown comprising:

a first region having a center portion being concave relative to the face;

a second region between the first region and the back; and

a plurality of apertures in the second region, a largest dimension of at least one aperture being less than or equal to 0.25 inch, wherein all of the apertures have generally the same largest dimension;

a hollow region defined at least in part by one or more of the face, the back, the crown, the sole, the heel, and the toe, wherein at least a portion of the hollow region includes a filler material; and

wherein the number of the plurality of apertures is in a range of between 60 to 1500 apertures.

2. The golf club head of claim 1 , wherein the plurality of apertures defines at least one repeating pattern of apertures.

3. The golf club head of claim 1 , further comprising a recess defined in the second region, wherein the plurality of apertures is defined within the recess.

4. The golf club head of claim 1 , further comprising a protective cover configured to engage the crown to cover the plurality of apertures.

5. A golf club head comprising:

a face, a heel, a toe, a top edge, and a sole;

a back defined opposite the face;

a crown extending between the top edge of the face to the back and between the heel to the toe, the crown comprising:

a first region having a center portion being concave relative to the face;

a second region between the first region and the back;

a plurality of apertures in the second region, a largest dimension of at least one aperture being less than or equal to 0.25 inch, wherein all of the apertures have generally the same largest dimension; and

at least one reinforcing rib extending between the face and the back, wherein a smallest width of the reinforcing rib is greater than the largest dimension;

a hollow region defined at least in part by one or more of the face, the back, the crown, the sole, the heel, and the toe, wherein at least a portion of the hollow region includes a filler material; and

wherein the crown further comprises a recess defined in the second region, wherein the plurality of apertures is defined within the recess.

6. The golf club head of claim 5 , wherein the plurality of apertures defines at least one repeating pattern of apertures.

7. The golf club head of claim 5 , wherein the plurality of apertures are formed by chemical etching.

8. The golf club head of claim 5 , further comprising a protective cover configured to engage the crown to cover the plurality of apertures.

9. The golf club head of claim 5 , wherein the number of the plurality of apertures is in a range of between 60 to 1500 apertures.

10. A method for manufacturing a golf club comprising:

forming a club head comprising a face, a heel, a toe, a sole, a top edge, a back defined opposite the face, a crown extending between the top edge of the face to the back and between the heel to the toe, and a hollow region defined at least in part by one or more of the back, the crown, the sole, the heel, and the toe, wherein at least a portion of the hollow region includes a filler material;

forming a plurality of apertures in the crown, a largest dimension of at least one aperture being less than or equal to 0.25 inch, the crown defining a first region having a center portion being concave relative to the face, and a second region between the first region and the back, wherein the apertures are formed in the second region by stamping the crown.

11. The method of claim 10 , further comprising forming a recess in the second region prior to forming the plurality of apertures in the second region.

12. The method of claim 10 , further comprising forming at least one reinforcing rib in the second region.

13. The method of claim 10 , further comprising forming at least one reinforcing rib in the second region, the reinforcing rib defined by portions of the second region being without apertures.

14. The method of claim 10 , further comprising attaching a cover on the second region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2016
From: SOLHEIM, JOHN A.; MORALES, ERIC J.; HENRIKSON, ERIK M.; COLE, ERIC V.; WOOD, PAUL D.; JERTSON, MARTIN R.; STOKKE, RYAN M.
To: KARSTEN MANUFACTURING CORPORATION
Reel/Frame 038985/0750 →
Continuity (7)
Continuation In Part 14312087 · Jun 23, 2014
Continuation 14064528 · Oct 28, 2013
Continuation In Part 13342847 · Jan 3, 2012
Provisional Application 62159127 · May 8, 2015
Provisional Application 61774224 · Mar 7, 2013
Provisional Application 61429692 · Jan 4, 2011
Related Publication 20160250534A1 · Sep 1, 2016
Cited By (5)
US 12,263,384 US 12,286,001 US 12,403,362 US 12,502,582 US 12,667,757