IP Library Granted Patent US 10,163,876
Granted Patent B2
US 10,163,876 · App. 15/987,329 · Granted Dec 25, 2018

Semiconductor structure and manufacturing method thereof

Inventors: Shin-Puu Jeng (Hsinchu, TW); Jui-Pin Hung (Hsinchu, TW); Feng-Cheng Hsu (New Taipei, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
H01L25/105H01L21/486H01L21/4853H01L21/4857H01L21/565H01L21/78H01L22/14H01L22/32H01L23/3114H01L23/5383H01L23/5384H01L23/5386H01L23/5389H01L25/0655H01L25/50H01L2224/16225H01L2224/32145H01L2224/48091H01L2224/48227H01L2224/73265H01L2224/81005H01L2224/97H01L2225/1035H01L2225/1058H01L2924/15311H01L2924/181H01L2924/18161H01L2924/19105H01L2924/19106
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Quick Facts
Patent No.
US 10,163,876
App. No.
15/987,329
Granted
Dec 25, 2018
Kind
B2
Abstract

A method of manufacturing a structure includes: providing a substrate; forming an adhesive layer over the substrate; forming an interconnect layer comprising a metal line and a metal via over the adhesive layer; forming a plurality of conductive pads over the interconnect layer; forming conductive pillars over the interconnect layer; disposing a first semiconductor die over the conductive pads, the first semiconductor die being spaced apart from the conductive pillars; bonding a second semiconductor die with the conductive pillars; and removing the substrate and the adhesive layer to expose a conductive portion of the interconnect layer.

Claims (48)

1. A method of manufacturing a semiconductor package, the method comprising:

providing a substrate;

forming an adhesive layer over the substrate;

forming an interconnect layer comprising a metal line and a metal via over the adhesive layer;

forming a plurality of conductive pads over the interconnect layer;

forming conductive pillars over the interconnect layer;

disposing a first semiconductor die over the conductive pads, the first semiconductor die being spaced apart from the conductive pillars;

bonding a second semiconductor die with the conductive pillars; and

removing the substrate and the adhesive layer to expose a conductive portion of the interconnect layer.

2. The method of claim 1 , further comprising forming a connector electrically connecting the interconnect layer at the conductive portion.

3. The method of claim 1 , further comprising:

encapsulating the first semiconductor die, the conductive pillars and the conductive pads; and

exposing a top surface of the first semiconductor die.

4. The method of claim 1 , further comprising filling a gap between the first semiconductor die and the second semiconductor die.

5. The method of claim 4 , further comprising encapsulating the second semiconductor die laterally.

6. The method of claim 1 , further comprising bonding an integrated passive device to the interconnect layer on a same side of the first semiconductor die.

7. The method of claim 1 , further comprising bonding an integrated passive device and a connector to the interconnect layer on a same side opposite to the first semiconductor die.

8. The method of claim 1 , wherein the conductive pads comprises a test pad adjacent to the first semiconductor die.

9. The method of claim 8 , further comprising performing a first test against the interconnect layer through the test pad before disposing the first semiconductor die over the conductive pads.

10. The method of claim 8 , further comprising performing a second test against the interconnect layer and the first semiconductor die through the test pad before bonding the second semiconductor die with the conductive pillars.

11. A method of manufacturing a semiconductor package, the method comprising:

providing a first substrate;

forming an interconnect layer over the first substrate;

forming a plurality of conductive pads over the interconnect layer;

bonding a first semiconductor die with the plurality of conductive pads;

disposing a second substrate over the first semiconductor die on a side opposite to the first substrate;

removing the first substrate from a first surface of the interconnect layer;

thinning the interconnect layer to expose a conductive portion of the interconnect layer; and

forming a connector on the first surface.

12. The method of claim 1 , further comprising forming conductive pillars on the interconnect layer before disposing the second substrate over the first semiconductor die.

13. The method of claim 12 , further comprising:

removing the second substrate;

exposing the conductive pillars; and

bonding a second semiconductor die with the conductive pillars.

14. The method of claim 13 , further comprising performing a singulation operation after bonding the second semiconductor die with the conductive pillars.

15. The method of claim 11 , wherein at least one of the first substrate and the second substrate is selected from glass, ceramic or silicon.

16. The method of claim 11 , further comprising performing a first test against the interconnect layer through a test pad over the interconnect layer.

17. The method of claim 11 , further comprising bonding an integrated passive device to the interconnect layer on a side opposite to the first semiconductor die.

18. A method of manufacturing a semiconductor package, the method comprising:

providing a first substrate;

forming an interconnect layer comprising a metal line and a metal via over the first substrate;

forming a plurality of conductive pads and a plurality of conductive pillars over the interconnect layer, the plurality of conductive pads comprising a test pad;

performing a first test against the interconnect layer through the test pad;

bonding a first semiconductor die with the plurality of conductive pads in response to the interconnect layer as passing the first test;

encapsulating the first semiconductor die, the plurality of conductive pads and the plurality of conductive pillars with an encapsulating material; and

bonding a second semiconductor die with the encapsulated first semiconductor die.

19. The method of claim 18 , wherein the encapsulation of the first semiconductor die and the plurality of conductive pads is performed in response to a result of a second test against the semiconductor die and the plurality of conductive pads as being successful.

20. The method of claim 18 , wherein the second semiconductor die is electrically coupled to the interconnect layer through the plurality of conductive pillars.

Continuity (3)
Continuation 15371830 · Dec 7, 2016
Provisional Application 62343402 · May 31, 2016
Related Publication 20180269189A1 · Sep 20, 2018