Methods using short chain peracids to replace antibiotics for controlling fermentation process infection
A process for the use of peracid compositions to replace antibiotic compounds and still eliminate and/or control the growth of undesirable bacteria, including contaminating bacteria, in the fermentation production of alcohol is disclosed. Beneficially, the peracid compositions and methods of use of the same can replace or act as a substitute for antibiotics, but do not interfere or inhibit the growth or replication of yeast and have low or no adverse environmental impact.
1. A method for replacing antibiotics in fermentation processes comprising:
replacing an antibiotic used in a fermentation process to reduce and/or eliminate Lactobacillus and/or Acetobacter species with a peracid composition for application to a fermentation system; and
introducing the peracid composition to a mash source, wherein the peracid composition comprises from about 0.0005 wt-% to about 5 wt-% peroxyformic acid, from about 1 wt-% to about 10 wt-% formic acid, from about 5 wt-% to about 97 wt-% water, from about 0 wt-% to about 20 wt-% anionic surfactant, from about 0 wt-% to about 10 wt-% oxidizing agent; about 0 wt-% to about 35 wt-% inorganic acid, and from about 0 wt-% to about 5 wt-% sequestrant, and wherein the peracid composition does not interfere with yeast fermentation in a fermentation process.
2. The method of claim 1 , wherein the peracid composition comprises from about 0.5 wt-% to about 5 wt-% peroxyformic acid, from about 1 wt-% to about 10 wt-% formic acid, from about 5 wt-% to about 97 wt-% water, from about 1 wt-% to about 20 wt-% anionic surfactant, from about 5 wt-% to about 10 wt-% oxidizing agent; about 15 wt-% to about 35 wt-% inorganic acid, and from about 1 wt-% to about 5 wt-% sequestrant.
3. The method of claim 1 , wherein the peracid composition does not introduce to the fermentation system a source of acetic acid and/or peracetic acid.
4. The method of claim 1 , further comprising fermenting the mash source in the presence of at least a portion of said peracid composition, and yeast in a vessel to produce ethanol and a solids content, wherein said peracid composition controls growth of bacteria in the mash without reducing yeast population; and distilling the fermented mash to separate at least a portion of the ethanol from said solids content.
5. The method of claim 4 , further comprising obtaining a distillers dried grains product from said solid contents containing less than about 1000 ppm of the peracid composition.
6. The method of claim 1 , wherein the peracid composition is introduced to the fermentation process within a clean-in-place application to clean the systems employed for the fermentation process.
7. The method of claim 6 , wherein the peracid composition is introduced either upstream from a fermentation vessel or directly into the fermentation vessel.
8. The method of claim 6 , wherein the peracid composition or a portion of the peracid composition is retained in the fermentation vessel after the clean-in-place application and used for reducing and/or eliminating the Lactobacillus and/or Acetobacter species during the fermentation process.
9. The method of claim 1 , wherein the peracid composition is introduced to the fermentation process as a direct additive to the mash source.
10. The method of claim 1 , wherein the peracid compositions have low or no adverse environmental impact.