IP Library › Granted Patent US 10,260,460
Granted Patent B2
US 10,260,460 · App. 14/948,041 · Granted Apr 16, 2019

Feedback control of fuel reformer-engine system

Inventors: Jaswinder Singh (Dunlap, IL); David Ginter (Commerce Township, MI); Martin L. Willi (Dunlap, IL); Joel D. Hiltner (Bellingham, WA)
Assignee: Caterpillar Inc.
F02M25/12F01N9/00F01N13/008F01N13/082F02B43/08F01N2240/30F01N2560/026F01N2610/06F01N2900/08F01N2900/1402Y02T10/121Y02T10/47
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Quick Facts
Patent No.
US 10,260,460
App. No.
14/948,041
Granted
Apr 16, 2019
Kind
B2
Abstract

A system for reforming a fuel may include a first sensor configured to measure an operating parameter of an engine. The operating parameter may correlate to a NO x emission level of the engine. The system may also include a controller in communication with the sensor and a reformer. The controller may be configured to determine a target NO x emission level for the engine. The controller may be also configured to determine a target value of the operating parameter corresponding to the target NO x emission level. The controller may be further configured to control the reformer to reform at least a portion of the fuel based on a difference between the measured value and the target value of the operating parameter.

Claims (61)

1. A system for reforming a fuel, comprising:

a first sensor configured to measure an operating parameter of an engine, the operating parameter correlating to a NO x emission level of the engine; and

a controller in communication with the sensor and a reformer, the controller being configured to:

determine a target NO x emission level for the engine;

determine a target value of the operating parameter corresponding to the target NO x emission level; and

control the reformer to reform at least a portion of the fuel based on a difference between the measured operating parameter and the target value of the operating parameter.

2. The system of claim 1 , wherein the first sensor comprises at least one of:

a pressure sensor configured to measure an in-cylinder pressure of the engine;

a temperature sensor configured to measure an average temperature in a combustion chamber of the engine;

an ion sensor configured to measure a flame speed of the engine; or

a NO x sensor configured to measure a NO x concentration at a tailpipe of the engine.

3. The system of claim 1 , wherein the controller is further configured to control the reformer to reform the fuel based on at least one of a power output or a speed of the engine.

4. The system of claim 1 , wherein the controller is further configured to:

control a composition of a reformed fuel; and

control a flow rate of the reformed fuel.

5. The system of claim 1 , further comprising:

a second sensor configured to detect a composition of an unreformed fuel;

wherein the controller is further configured to control the reformer based on the composition of the unreformed fuel.

6. The system of claim 1 , further comprising:

a third sensor configured to detect a composition of a reformed fuel;

wherein the controller is further configured to control the reformer based on the composition of the reformed fuel.

7. The system of claim 1 , wherein the controller is further configured to control the reformer to enrich the fuel with an amount of H 2 .

8. The system of claim 1 , wherein the fuel is natural gas.

9. The system of claim 1 , wherein the engine is a reciprocating internal combustion engine.

10. A method for controlling the reforming of a fuel, comprising:

measuring, by a first sensor, an operating parameter of an engine, the operating parameter correlating to a NO x emission level of the engine;

determining, by a controller, a target NO x emission level for the engine;

determining, by the controller, a target value of the operating parameter corresponding to the target NO x emission level; and

controlling, by the controller, a reformer to reform at least a portion of the fuel based on a difference between the measured operating parameter and the target value of the operating parameter.

11. The method of claim 10 , wherein the operating parameter of the engine comprises at least one of:

an in-cylinder pressure of the engine;

an average temperature in a combustion chamber of the engine;

a flame speed of the engine; or

a NO x concentration at a tailpipe of the engine.

12. The method of claim 10 , further comprising:

controlling, by the controller, the reformer to reform the fuel based on at least one of a power output or a speed of the engine.

13. The method of claim 10 , wherein controlling the reformer to reform at least a portion of the fuel further comprises:

controlling a composition of a reformed fuel; and

controlling a flow rate of the reformed fuel.

14. The method of claim 10 , further comprising:

detecting, by a second sensor, a composition of an unreformed fuel; and

controlling, by the controller, the reformer based on the composition of the unreformed fuel.

15. The method of claim 10 , further comprising:

detecting, by a third sensor, a composition of a reformed fuel; and

controlling, by the controller, the reformer based on the composition of the reformed fuel.

16. The method of claim 10 , wherein controlling the reformer to reform at least a portion of the fuel further comprises:

controlling the reformer to enrich the fuel with an amount of H 2 .

17. The method of claim 10 , wherein the fuel is natural gas.

18. The method of claim 10 , wherein the engine is a reciprocating internal combustion engine.

19. A controller for reforming a fuel, comprising:

a memory storing instructions; and

a processor configured to execute the instructions to:

receive an operating parameter of an engine, the operating parameter correlating to a NO x emission level of the engine;

determine a target NO x emission level for the engine;

determine a target value of the operating parameter corresponding to the target NO x emission level; and

control a reformer to reform at least a portion of the fuel based on a difference between the measured operating parameter and the target value of the operating parameter.

20. The controller of claim 19 , wherein the operating parameter of the engine comprises at least one of:

an in-cylinder pressure of the engine;

an average temperature in a combustion chamber of the engine;

a flame speed of the engine; or

a NO x concentration at a tailpipe of the engine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2015
From: SINGH, JASWINDER; GINTER, DAVID; WILLI, MARTIN L.; HILTNER, JOEL D.
To: CATERPILLAR INC.
Reel/Frame 037107/0273 →
Continuity (1)
Related Publication 20170145965A1 · May 25, 2017
Cited By (2)
US 12,570,526 US 12,679,736