IP Library Granted Patent US 10,333,183
Granted Patent B2
US 10,333,183 · App. 15/402,206 · Granted Jun 25, 2019

Relithiation in oxidizing conditions

Inventor: Steven E. Sloop (Bend, OR)
Assignee: Hulico LLC
H01M10/54C01G53/42C01G53/44C01G53/50H01M4/131H01M4/136H01M4/485H01M4/505H01M4/525H01M4/5825H01M10/0525C01P2006/40H01M2004/028Y02W30/84
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,333,183
App. No.
15/402,206
Granted
Jun 25, 2019
Kind
B2
Abstract

Examples are disclosed of methods to recycle positive-electrode material of a lithium-ion battery. One example provides a method including relithiating the positive-electrode material in a solution comprising lithium ions and an oxidizing agent, and after relithiating, separating the positive-electrode material from the solution.

Claims (29)

1. A method of recycling a positive-electrode material of a lithium-ion battery, the method comprising:

relithiating the positive-electrode material by heating the positive-electrode material in a solution comprising lithium ions and an oxidizing agent under pressure in an autoclave; and

after relithiating, separating the positive-electrode material from the solution.

2. The method of claim 1 , wherein the solution comprising lithium ions also comprises dissolved nickel.

3. The method of claim 1 , wherein relithiating the positive-electrode material comprises relithiating the positive-electrode material via a fluidized bed.

4. The method of claim 1 , further comprising, prior to heating the positive-electrode material, removing an amount of carbon from the positive-electrode material.

5. The method of claim 1 , further comprising, after heating the positive-electrode material, removing an amount of carbon from the positive-electrode material.

6. The method of claim 1 , wherein the oxidizing agent comprises one or more of oxygen, a peroxide, a permanganate, a nitrate, a sulfite, a carbonate, and a phosphate.

7. The method of claim 1 , further comprising, after separating the positive-electrode material from the solution, rinsing the positive-electrode material in a basic liquid, and drying the positive-electrode material.

8. The method of claim 7 , wherein rinsing the positive-electrode material comprises rinsing with a solution of water and lithium hydroxide.

9. The method of claim 7 , wherein rinsing the positive-electrode material includes rinsing with a nonaqueous solvent comprising one or more of methanol, ethanol, isopropol alcohol, t-butanol, n-butanol, glycol, polyethelene glycol, bromoform, di-bromomethane, bromal, tetraboro-methane, bromine, di-bromoethane; solutions of ammonium metatungstate, sodium polytungstate, and potassium tetraiodomercurate(II).

10. The method of claim 7 , further comprising calcining the positive-electrode material after drying the positive-electrode material.

11. The method of claim 1 , wherein the solution comprises a supersaturated lithium hydroxide solution.

12. A method of recycling a positive-electrode material of a lithium-ion battery, the method comprising:

heating the positive-electrode material in a solution comprising lithium ions and an oxidizing agent under pressure in an autoclave;

after heating, separating the positive-electrode material from the solution; and

after separating, recovering the positive-electrode material.

13. The method of claim 12 , further comprising, prior to heating the positive-electrode material, removing an amount of carbon from the positive-electrode material.

14. The method of claim 12 , wherein the oxidizing agent comprises one or more of an oxygen, a peroxide, a permanganate, a nitrate, a sulfite, a carbonate, and a phosphate.

15. The method of claim 12 , further comprising, after separating the positive-electrode material from the solution, rinsing the positive-electrode material with a solution or buffer of basic pH.

16. The method of claim 15 , wherein rinsing the positive-electrode material comprises rinsing with a solution of water and lithium hydroxide.

17. The method of claim 15 , wherein rinsing the positive-electrode material includes rinsing with a nonaqueous solvent comprising one or more of methanol, ethanol, isopropol alcohol, t-butanol, n-butanol, glycol, polyethelene glycol, bromoform, di-bromomethane, bromal, tetraboro-methane, bromine, di-bromoethane; solutions of ammonium metatungstate, sodium polytungstate, and potassium tetraiodomercurate(II).

18. The method of claim 12 , wherein the solution comprises a supersaturated lithium hydroxide solution.

19. A method of recycling a positive-electrode material of a lithium-ion battery, the method comprising:

removing an amount of carbon from the positive-electrode material;

heating the positive-electrode material in a supersaturated lithium hydroxide solution under pressure in an autoclave, the supersaturated lithium hydroxide solution comprising an oxidizing agent;

after heating, separating the positive-electrode material from the supersaturated lithium hydroxide solution; and

after separating, recovering the positive-electrode material.

20. The method of claim 19 , wherein the oxidizing agent comprises one or more of an oxygen, a peroxide, a permanganate, a nitrate, a sulfite, a carbonate, and a phosphate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2017
From: SLOOP, STEVEN E.
To: HULICO LLC
Reel/Frame 040907/0828 →
Continuity (2)
Provisional Application 62276183 · Jan 7, 2016
Related Publication 20170200989A1 · Jul 13, 2017
Cited By (13)
US 12,195,338 US 12,214,420 US 12,218,323 US 12,261,023 US 12,266,772 US 12,278,353 US 12,311,447 US 12,330,954 US 12,406,829 US 12,431,553 US 12,456,768 US 12,494,523 US 12,521,766