Valve signature diagnosis and leak test device
A valve signature diagnosis and leak testing device includes a spool valve operatively connected to a pilot valve, the pilot valve being configured to position the spool valve to one of an open position and a closed position. A blocker valve is fluidly connected to a control fluid outlet of the spool valve. An electrical module is operatively connected to the pilot valve, a supply of control fluid, and the blocker valve, the electrical module being capable of sending pulsed electrical signals to the pilot valve and the blocker valve to selectively position the spool valve and the blocker valve to an open or closed position.
1. A blocker valve for a signature diagnosis and leak testing device, the blocker valve comprising:
a valve body, the valve body including a central bore, a control fluid inlet port, a first control fluid outlet port, and a second control fluid outlet port, the central bore being fluidly connected to each of the control fluid inlet port, the first control fluid outlet port, and the second control fluid outlet port;
a first body plug and a second body plug in the valve body that are fluidly connected to the central bore;
a perforated sleeve disposed within the central bore, the perforated sleeve including a plurality of openings separated into at least two opening groups;
a slidable piston disposed within the perforated sleeve, the slidable piston including a central axle, a piston plug at either end of the central axle, and a central disk between the piston plugs, space between the piston plugs and the central disk forming at least one fluid recess, and each of the piston plugs and the central disk having a radius that is approximately equal to an inner radius of the perforated sleeve; and
spacers disposed at either end of the perforated sleeve, outside of the perforated sleeve and within the valve body, the spacers positioning the perforated sleeve within the central bore, each spacer including a central opening adjacent to the perforated sleeve so that the piston plugs slide between the spacers,
wherein one or more of the control fluid inlet port, the first control fluid outlet port, and the second control fluid outlet port are fluidly connected with one another by at least one opening group in the perforated sleeve and at least one fluid recess in the slidable piston, and
wherein in a first position the slidable piston fluidly connects the control fluid inlet and the first control fluid outlet port and the slidable piston fluidly connects the first body plug and the second body plug, and in a second position the slidable piston fluidly connects the control fluid inlet and the second body plug.
2. The blocker valve of claim 1 , wherein the groups of openings are separated by annular rings.
3. The blocker valve of claim 2 , wherein at least one annular ring includes an annular channel.
4. The blocker valve of claim 3 , further comprising an o-ring disposed in the annular channel.