IP Library Granted Patent US 12,280,681
Granted Patent B2
US 12,280,681 · App. 18/523,416 · Granted Apr 22, 2025

Generating power with a conduit inspection tool

Inventors: Pablo Daniel Genta (Dhahran, SA); Mohammed Zulaly (Dammam, SA)
Assignee: Saudi Arabian Oil Company
B60L53/12B08B9/049B60L50/30B60L50/53B60L50/60B60L50/90F16L55/32H02K7/025H02K7/116B08B2209/04F16L2101/12F16L2101/30
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Quick Facts
Patent No.
US 12,280,681
App. No.
18/523,416
Granted
Apr 22, 2025
Kind
B2
Abstract

A method for operating a conduit inspection tool in a conduit includes positioning a conduit inspection tool in the conduit, the conduit inspection tool including a body that includes one or more wheels, at least two power generating sub-systems coupled to the body, and at least one energy storage device electrically coupled to the at least two power generating sub-systems; moving the body through and in contact with the conduit through the one or more wheels; generating electrical power by at least one of the at least two power generating sub-systems by the movement; and providing at least a portion of the generated electrical power to the at least one energy storage device to store the portion of the generated electrical power.

Claims (71)

1. A method for operating a conduit inspection tool in a conduit, comprising:

positioning a conduit inspection tool in the conduit, the conduit inspection tool comprising:

a body that comprises one or more wheels,

at least two power generating sub-systems coupled to the body, and

at least one energy storage device electrically coupled to the at least two power generating sub-systems;

moving the body through and in contact with the conduit through the one or more wheels;

generating electrical power by at least one of the at least two power generating sub-systems by the movement, wherein generating electrical power comprises:

generating electrical power with a wheel-pipe coupler generator that comprises one or more gears rotatingly coupled to the one or more wheels and a flywheel, the flywheel configured to generate direct electrical power from rotation of the one or more gears based on movement of the one or more wheels in the conduit; and

providing at least a portion of the generated electrical power to the at least one energy storage device to store the portion of the generated electrical power.

2. The method of claim 1 , wherein generating electrical power comprises generating electrical power with a wheel generator electrically coupled to the one or more wheels and comprising a power generator configured to generate alternating electrical power from movement of the one or more wheels in the conduit.

3. The method of claim 2 , wherein the at least one energy storage device comprises an electrical energy storage unit and a mechanical energy storage unit.

4. The method of claim 3 , wherein the electrical energy storage unit comprises one or more batteries, and the mechanical energy storage unit comprises the flywheel.

5. The method of claim 3 , further comprising rectifying at least a portion of the generated electrical power with a power conditioning unit electrically coupled between the at least two power generating sub-systems and the at least one energy storage device.

6. The method of claim 2 , wherein the conduit comprises a hydrocarbon pipeline, and the conduit inspection tool comprises a pipeline scraper.

7. The method of claim 1 , wherein the at least one energy storage device comprises the flywheel.

8. The method of claim 1 , wherein the at least two power generating sub-systems comprise a Kaplan turbine generator configured to generate alternating electrical power based on a flow of fluid in the conduit and through the Kaplan turbine generator when the one or more wheels are immobile in the conduit.

9. The method of claim 8 , wherein the at least one energy storage device comprises an electrical energy storage unit and a mechanical energy storage unit.

10. The method of claim 9 , wherein the electrical energy storage unit comprises one or more batteries, and the mechanical energy storage unit comprises the flywheel.

11. The method of claim 9 , further comprising rectifying at least a portion of the generated electrical power with a power conditioning unit electrically coupled between the at least two power generating sub-systems and the at least one energy storage device.

12. The method of claim 8 , wherein the conduit comprises a hydrocarbon pipeline, and the conduit inspection tool comprises a pipeline scraper.

13. The method of claim 1 , wherein the at least one energy storage device comprises an electrical energy storage unit and a mechanical energy storage unit.

14. The method of claim 13 , wherein the electrical energy storage unit comprises one or more batteries, and the mechanical energy storage unit comprises the flywheel.

15. The method of claim 13 , further comprising rectifying at least a portion of the generated electrical power with a power conditioning unit electrically coupled between the at least two power generating sub-systems and the at least one energy storage device.

16. The method of claim 1 , further comprising transferring electrical power from an external charge source through an external charging sub-system to the at least one energy storage device.

17. The method of claim 16 , wherein transferring electrical power from an external charge source comprises:

generating an electric charge from one or more power coils of an external charge source positioned adjacent the body;

transferring the generated electrical charge from the one or more power coils to one or more receiving coils mounted in the body;

generating an alternating magnetic flux with one or more permanent magnets based on the electric charge; and

generating alternating electric power from the alternating magnetic flux.

18. The method of claim 1 , wherein the conduit comprises a hydrocarbon pipeline.

19. The method of claim 18 , wherein the conduit inspection tool comprises a pipeline scraper.

20. A method for operating a conduit inspection tool in a conduit, comprising:

positioning a conduit inspection tool in the conduit, the conduit inspection tool comprising:

a body that comprises one or more wheels,

at least two power generating sub-systems coupled to the body, and

at least one energy storage device electrically coupled to the at least two power generating sub-systems, wherein the at least one energy storage device comprises (i) an electrical energy storage unit that comprises one or more batteries, and (ii) a mechanical energy storage unit that comprises a flywheel;

moving the body through and in contact with the conduit through the one or more wheels;

generating electrical power by at least one of the at least two power generating sub-systems by the movement; and

providing at least a portion of the generated electrical power to the at least one energy storage device to store the portion of the generated electrical power.

21. The method of claim 20 , wherein generating electrical power comprises generating electrical power with a wheel generator electrically coupled to the one or more wheels and comprising a power generator configured to generate alternating electrical power from movement of the one or more wheels in the conduit.

22. The method of claim 20 , wherein the at least two power generating sub-systems comprise a Kaplan turbine generator configured to generate alternating electrical power based on a flow of fluid in the conduit and through the Kaplan turbine generator when the one or more wheels are immobile in the conduit.

23. The method of claim 20 , further comprising rectifying at least a portion of the generated electrical power with a power conditioning unit electrically coupled between the at least two power generating sub-systems and the at least one energy storage device.

24. The method of claim 20 , further comprising transferring electrical power from an external charge source through an external charging sub-system to the at least one energy storage device.

25. The method of claim 24 , wherein transferring electrical power from an external charge source comprises:

generating an electric charge from one or more power coils of an external charge source positioned adjacent the body;

transferring the generated electrical charge from the one or more power coils to one or more receiving coils mounted in the body;

generating an alternating magnetic flux with one or more permanent magnets based on the electric charge; and

generating alternating electric power from the alternating magnetic flux.

26. The method of claim 20 , wherein the conduit comprises a hydrocarbon pipeline.

27. The method of claim 26 , wherein the conduit inspection tool comprises a pipeline scraper.

28. A method for operating a conduit inspection tool in a conduit, comprising:

positioning a conduit inspection tool in the conduit, the conduit inspection tool comprising:

a body that comprises one or more wheels,

at least two power generating sub-systems coupled to the body, and

at least one energy storage device electrically coupled to the at least two power generating sub-systems;

moving the body through and in contact with the conduit through the one or more wheels;

generating electrical power by at least one of the at least two power generating sub-systems by the movement;

providing at least a portion of the generated electrical power to the at least one energy storage device to store the portion of the generated electrical power; and

transferring electrical power from an external charge source through an external charging sub-system to the at least one energy storage device.

29. The method of claim 28 , wherein generating electrical power comprises generating electrical power with a wheel generator electrically coupled to the one or more wheels and comprising a power generator configured to generate alternating electrical power from movement of the one or more wheels in the conduit.

30. The method of claim 28 , wherein the at least two power generating sub-systems comprise a Kaplan turbine generator configured to generate alternating electrical power based on a flow of fluid in the conduit and through the Kaplan turbine generator when the one or more wheels are immobile in the conduit.

31. The method of claim 28 , wherein the at least one energy storage device comprises an electrical energy storage unit and a mechanical energy storage unit.

32. The method of claim 31 , wherein the electrical energy storage unit comprises one or more batteries, and the mechanical energy storage unit comprises a flywheel.

33. The method of claim 28 , further comprising rectifying at least a portion of the generated electrical power with a power conditioning unit electrically coupled between the at least two power generating sub-systems and the at least one energy storage device.

34. The method of claim 28 , wherein transferring electrical power from an external charge source comprises:

generating an electric charge from one or more power coils of an external charge source positioned adjacent the body;

transferring the generated electrical charge from the one or more power coils to one or more receiving coils mounted in the body;

generating an alternating magnetic flux with one or more permanent magnets based on the electric charge; and

generating alternating electric power from the alternating magnetic flux.

35. The method of claim 28 , wherein the conduit comprises a hydrocarbon pipeline.

36. The method of claim 35 , wherein the conduit inspection tool comprises a pipeline scraper.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2024
From: GENTA, PABLO DANIEL; ZULALY, MOHAMMED
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 066619/0727 →
Continuity (2)
Division 17534852 · Nov 24, 2021
Related Publication 20240092193A1 · Mar 21, 2024
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