IP Library › Granted Patent US 10,351,732
Granted Patent B2
US 10,351,732 · App. 14/777,841 · Granted Jul 16, 2019

Polishing composition, method for producing polishing composition and polishing composition preparation kit

Inventors: Kohsuke Tsuchiya (Kiyosu, JP); Hisanori Tansho (Kiyosu, JP); Taiki Ichitsubo (Kiyosu, JP)
Assignee: FUJIMI INCORPORATED
C09G1/02C08F216/06C09G1/16C09K3/1436C09K3/1454H01L21/02024
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Quick Facts
Patent No.
US 10,351,732
App. No.
14/777,841
Granted
Jul 16, 2019
Kind
B2
Abstract

Provided are a polishing composition comprising a water-soluble polymer that has a molecular structure comprising a plurality of repeat unit species having different SP values and a polishing composition exhibiting an etching rate and an abrasive adsorption in prescribed ranges when determined by prescribed methods. Also provided is a method for producing a polishing composition, using an abrasive, a basic compound, a water-soluble polymer having an alkaline-hydrolytic functional group, and water. The method comprises a step of obtaining an agent A comprising at least the basic compound and a step of obtaining an agent B comprising at least the water-soluble polymer H.

Claims (50)

1. A method for producing a polishing composition, using an abrasive, a basic compound and a water-soluble polymer H having a functional group that is hydrolytic under basic conditions, and water; the method comprising:

a step of obtaining an agent A that comprises at least the basic compound;

a step of obtaining an agent B that comprises at least the water-soluble polymer H; and

a step of mixing a first composition comprising at least the agent A and a second composition comprising at least the agent B to prepare a mixture that comprises the abrasive, the basic compound, the water-soluble polymer H and water at a concentration of the basic compound of 0.1 mol/L or lower;

wherein

the abrasive consists of silica grains,

the agent A has a pH of 9 or higher, and the content of the basic compound in the agent A is 0.001% by mass or greater,

the water-soluble polymer H has a molecular structure comprising both of a vinyl alcohol unit and a vinyl acetate unit as the repeat units, and

in the step of obtaining the agent B, the agent B is prepared to have a pH of 4 or higher and 7.5 or low to inhibit the hydrolysis of the water-soluble polymer H.

2. The method according to claim 1 , wherein

the agent A is an abrasive dispersion C comprising the abrasive, the basic compound and water, and

the abrasive dispersion C is diluted to prepare the first composition; and then, the first composition is mixed with the second composition to prepare the mixture.

3. A polishing composition preparation kit used in the method according to claim 1 , comprising the agent A and the agent B that are stored separately.

4. A method for producing a polishing composition, using an abrasive, a basic compound, a water-soluble polymer H having a functional group that is hydrolytic under basic conditions, and water; the method comprising

a step of obtaining an agent A comprising at least the basic compound;

a step of obtaining an agent B comprising at least the water-soluble polymer H; and

a step of mixing a first composition comprising at least the agent A and a second composition comprising at least the agent B to prepare a mixture that comprises the abrasive, the basic compound, the water-soluble polymer H and water at a concentration of the abrasive of lower than 3% by mass;

wherein

the abrasive consists of silica grains,

the agent A has a pH of 9 or higher, and the content of the basic compound in the agent A is 0.001% by mass or greater,

the water-soluble polymer H has a molecular structure comprising both of a vinyl alcohol unit and a vinyl acetate unit as the repeat units, and

in the step of obtaining the agent B, the agent B is prepared to have a pH of 4 or higher and 7.5 or lower to inhibit the hydrolysis of the water-soluble polymer H.

5. The method according to claim 4 , wherein

the agent A is an abrasive dispersion C comprising the abrasive, the basic compound and water, and

the abrasive dispersion C is diluted to prepare the first composition; and then, the first composition is mixed with the second composition to prepare the mixture.

6. A polishing composition preparation kit used in the method according to claim 4 , comprising the agent A and the agent B that are stored separately.

7. A method for producing a polishing composition, using an abrasive, a basic compound and a water-soluble polymer H having a functional group that is hydrolytic under basic conditions, and water; the method comprising:

a step of obtaining an agent A that comprises at least the basic compound;

a step of obtaining an agent B that comprises at least the water-soluble polymer H;

a step of mixing at least the agent A and the agent B to prepare a polishing composition stock solution having a concentration of the basic compound of higher than 0.02 mol/L; and

a step of diluting the polishing composition stock solution to a concentration of the basic composition of 0.02 mol/L or lower within 24 hours after the agent A and the agent B are mixed;

wherein

the abrasive consists of silica grains,

the agent A has a pH of 9 or higher, and the content of the basic compound in the agent A is 0.001% by mass or greater,

the water-soluble polymer H has a molecular structure comprising both of a vinyl alcohol unit and a vinyl acetate unit as the repeat units, and

in the step of obtaining the agent B, the agent B is prepared to have a pH of 4 or higher and 7.5 or lower to inhibit the hydrolysis of the water-soluble polymer H.

8. The method according to claim 7 , wherein the stock solution is diluted by a factor of 10 or greater by volume in the step of diluting the polishing composition stock solution.

9. A polishing composition preparation kit used in the method according to claim 7 , comprising the agent A and the agent B that are stored separately.

10. A method for producing a polishing composition, using an abrasive, a basic compound, a water-soluble polymer H having a functional group that is hydrolytic under basic conditions, and water; the method comprising:

a step of obtaining an agent A that comprises at least the basic compound;

a step of obtaining an agent B that comprises at least the water-soluble polymer H;

a step of mixing at least the agent A and the agent B to prepare a polishing composition stock solution having an abrasive content of 1% by mass or greater; and

a step of diluting the polishing composition stock solution to an abrasive content of less than 1% by mass within 24 hours after the agent A and the agent B are mixed;

wherein

the abrasive consists of silica grains,

the agent A has a pH of 9 or higher, and the content of the basic compound in the agent A is 0.001% by mass or greater,

the water-soluble polymer H has a molecular structure comprising both of a vinyl alcohol unit and a vinyl acetate unit as the repeat units, and

in the step of obtaining the agent B, the agent B is prepared to have a pH of 4 or higher and 7.5 or lower to inhibit the hydrolysis of the water-soluble polymer H.

11. The method according to claim 10 , wherein the stock solution is diluted by a factor of 10 or greater by volume in the step of diluting the polishing composition stock solution.

12. A polishing composition preparation kit used in the method according to claim 10 , comprising the agent A and the agent B that are stored separately.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2015
From: TSUCHIYA, KOHSUKE; TANSHO, HISANORI; ICHITSUBO, TAIKI
To: FUJIMI INCORPORATED
Reel/Frame 036590/0282 →
Priority Claims (4)
JP 2013-057225 · Mar 19, 2013 · national
JP 2013-057226 · Mar 19, 2013 · national
JP 2013-057227 · Mar 19, 2013 · national
JP 2013-057228 · Mar 19, 2013 · national
Continuity (1)
Related Publication 20160272846A1 · Sep 22, 2016
Cited By (1)
US 12,624,172