IP Library Granted Patent US 10,354,964
Granted Patent B2
US 10,354,964 · App. 15/725,677 · Granted Jul 16, 2019

Integrated devices in semiconductor packages and methods of forming same

Inventors: Chen-Hua Yu (Hsinchu, TW); Kai-Chiang Wu (Hsinchu, TW); Chung-Shi Liu (Hsinchu, TW); Shou Zen Chang (Panchiao, TW); Chao-Wen Shih (Zhubei, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L23/66H01L21/4853H01L21/4857H01L21/561H01L21/565H01L21/568H01L21/78H01L23/3114H01L23/5383H01L23/5386H01L23/5389H01L23/552H01L24/19H01L24/20H01L24/96H01L25/105H01L25/50H01P3/003H01Q1/2283H01Q1/38H01Q9/0457H01L2223/6616H01L2223/6627H01L2223/6677H01L2224/214H01L2224/95001H01L2224/97H01L2225/1035H01L2225/1058H01L2924/3025H01Q21/065
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,354,964
App. No.
15/725,677
Granted
Jul 16, 2019
Kind
B2
Abstract

An embodiment package comprises an integrated circuit die encapsulated in an encapsulant, a patch antenna over the integrated circuit die, and a dielectric feature disposed between the integrated circuit die and the patch antenna. The patch antenna overlaps the integrated circuit die in a top-down view. The thickness of the dielectric feature is in accordance with an operating bandwidth of the patch antenna.

Claims (47)

1. A method of manufacturing a package structure, the method comprising:

encapsulating an integrated circuit die in an encapsulant external to the integrated circuit die;

forming a conductive via in the encapsulant and electrically connecting the integrated circuit die to a patch antenna, wherein the patch antenna comprises:

a ground element;

a feed line; and

a radiating element electrically coupled to the ground element and the feed line; and

forming a dielectric feature physically separating the ground element from the integrated circuit die, wherein a thickness of the dielectric feature is selected in accordance with at least one of: an operating bandwidth of the patch antenna, a k-value of the dielectric feature, an area of the patch antenna, and an efficiency of the patch antenna.

2. The method of claim 1 , wherein the dielectric feature comprises a first dielectric layer and a second dielectric layer, wherein the first dielectric layer comprises a different material than the second dielectric layer.

3. The method of claim 2 , wherein the dielectric feature further comprises a third dielectric layer comprising a different material than at least one of the first dielectric layer and the second dielectric layer.

4. The method of claim 1 , wherein sidewalls of the dielectric feature are co-terminus with sidewalls of the integrated circuit die.

5. The method of claim 1 , wherein the dielectric feature has a different width than the integrated circuit die.

6. The method of claim 1 further comprising forming a radiating antenna extending through the encapsulant and electrically connected to the integrated circuit die.

7. A method comprising:

forming a ground element and a feed line of a patch antenna over a carrier;

attaching an integrated circuit die to the ground element of the patch antenna using a dielectric feature, wherein a thickness of the dielectric feature is selected in accordance with an operating bandwidth of the patch antenna, a k-value of the dielectric feature, an area of the patch antenna, an efficiency of the patch antenna, or a combination thereof;

forming a plurality of conductive vias electrically connected to the ground element and the feed line;

encapsulating the integrated circuit die and the plurality of conductive vias in an encapsulant, wherein the encapsulant is external to the integrated circuit die;

electrically connecting the plurality of conductive vias to the integrated circuit die using a redistribution layer, wherein the redistribution layer is disposed on an opposing side of the integrated circuit die as the ground element; and

electrically coupling a radiating element of the patch antenna to the ground element and the feed line.

8. The method of claim 7 further comprising:

removing the carrier;

after removing the carrier, forming a dielectric layer over the ground element and the feed line; and

forming the radiating element over the dielectric layer.

9. The method of claim 8 , wherein forming the radiating element comprises adhering the radiating element to the dielectric layer.

10. The method of claim 7 further comprising:

while forming the plurality of conductive vias, forming a radiating antenna;

encapsulating the radiating antenna with the plurality of conductive vias and the integrated circuit die; and

electrically connecting the radiating antenna to the integrated circuit die using the redistribution layer.

11. The method of claim 7 , wherein forming the ground element and the feed line comprises forming the ground element and the feed line simultaneously.

12. The method of claim 7 , wherein forming the ground element and the feed line comprises forming the ground element and the feed line in different dielectric layers.

13. A method comprising:

electroplating a ground line and a signal line over a carrier;

attaching an integrated circuit die to the carrier using a dielectric feature, the ground line being disposed between the carrier and the integrated circuit die, wherein the ground line and the signal line are components of a device, and wherein a thickness of the dielectric feature is selected in accordance with an operating bandwidth of the device;

encapsulating the integrated circuit die in a molding compound, wherein the molding compound is external to the integrated circuit die;

electrically connecting the integrated circuit die to the device using a conductive via in the molding compound; and

removing the carrier.

14. The method of claim 13 , wherein the thickness of the dielectric feature is further selected in accordance with a k-value of the dielectric feature, an area of the device, an efficiency of the device, or a combination thereof.

15. The method of claim 14 , wherein:

the thickness of the dielectric feature is at least 100 μm when the operating bandwidth of the device is 60 gHz and the k-value of the dielectric feature is at least 3;

the thickness of the dielectric feature is at least 30 μm when the operating bandwidth of the device is 60 gHz and the k-value of the dielectric feature is less than 3;

the thickness of the dielectric feature is at least 50 μm when the operating bandwidth of the device is 77 gHz and the k-value of the dielectric feature at least 3; and

the thickness of the dielectric feature is at least 15 μm when the operating bandwidth of the device is 77 gHz and the k-value of the dielectric feature is less than 3.

16. The method of claim 13 , wherein the device is a patch antenna, and wherein the method further comprises after removing the carrier, attaching a radiating element to an opposing side of the ground line as the integrated circuit die.

17. The method of claim 13 , wherein attaching an integrated circuit die to the carrier using a dielectric feature comprises disposing a portion of the dielectric feature in an opening between the ground line and the signal line.

18. The method of claim 17 , wherein the opening encircles the signal line in a top down view.

19. The method of claim 13 , wherein electroplating a ground line and a signal line over a carrier comprises electroplating the ground line after electroplating the signal line.

20. The method of claim 13 , wherein the device is a coplanar wave guide, and wherein the signal line is disposed between the ground element and an additional ground element in a top down view.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE FOURTH INVENTORS NAME PREVIOUSLY RECORDED AT REEL: 044397 FRAME: 0296. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 4, 2021
From: YU, CHEN-HUA; WU, KAI-CHIANG; LIU, CHUNG-SHI; CHANG, SHOU ZEN; SHIH, CHAO-WEN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 054892/0580 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2017
From: YU, CHEN-HUA; WU, KAI-CHIANG; LIU, CHUNG-SHI; CHANG, SHOU-ZEN; SHIH, CHAO-WEN
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 044397/0296 →
Continuity (2)
Provisional Application 62463445 · Feb 24, 2017
Related Publication 20180247905A1 · Aug 30, 2018
Cited By (1)
US 12,676,424