IP Library › Granted Patent US 10,394,131
Granted Patent B2
US 10,394,131 · App. 15/547,324 · Granted Aug 27, 2019

Image log slope (ILS) optimization

Inventor: Duan-Fu Stephen Hsu (Fremont, CA)
Assignee: ASML Netherlands B.V.
G03F7/705G03F7/70433G03F7/70441G03F7/70508G03F7/70625G03F7/70666G03F7/70675
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Quick Facts
Patent No.
US 10,394,131
App. No.
15/547,324
Granted
Aug 27, 2019
Kind
B2
Abstract

A method to improve a lithographic process of imaging a portion of a design layout onto a substrate using a lithographic projection apparatus, the method including: computing a multi-variable cost function, the multi-variable cost function being a function of a stochastic variation of a characteristic of an aerial image or a resist image, or a function of a variable that is a function of the stochastic variation or that affects the stochastic variation, the stochastic variation being a function of a plurality of design variables that represent characteristics of the lithographic process; and reconfiguring one or more of the characteristics of the lithographic process by adjusting one or more of the design variables until a certain termination condition is satisfied.

Claims (28)

1. A method to improve a lithographic process of imaging a portion of a design layout onto a substrate using a lithographic apparatus, the method comprising:

computing, by a hardware computer, a multi-variable cost function, the multi-variable cost function comprising a function expressing a size or edge location characteristic of an aerial image or resist image of the design layout summed with a function pertaining to stochastic variation of a characteristic of the aerial or resist image, the function pertaining to stochastic variation being a function expressing the stochastic variation, or being a function of a variable that is a function of the stochastic variation, or being a function of a variable that affects the stochastic variation, the stochastic variation being a function of a plurality of design variables that represent one or more characteristics of the lithographic process; and

reconfiguring one or more of the characteristics of the lithographic process by adjusting one or more of the design variables until a certain termination condition is satisfied.

2. The method of claim 1 , wherein the stochastic variation comprises line edge roughness, line width roughness, local critical dimension uniformity, or any combination selected from the foregoing.

3. The method of claim 1 , wherein the cost function is a function of one or more of the following: edge placement error, critical dimension, resist contour distance, worst defect size, and/or best focus shift.

4. The method of claim 1 , wherein the function pertaining to stochastic variation is a first term of the multi-variable cost function and a function of at least a change of dose, and the function of the size or edge location characteristic is a second term of the multi-variable cost function and that is a function expressing edge placement error.

5. The method of claim 4 , wherein a weight of the second term has a greater value when an absolute value of the edge placement error is greater than an offset than a value of the weight when the absolute value of the edge placement error is not greater than the offset.

6. The method of claim 1 , wherein the design variables comprise one or more selected from: blurred image log slope (bl_ILS), image log slope (ILS), normalized image log slope (NILS), blurred image intensity, image intensity, global bias, mask anchor bias and/or dose.

7. A method to improve a lithographic process of imaging a portion of a design layout onto a substrate using a lithographic apparatus, the method comprising:

computing, by a hardware computer, a multi-variable cost function, the multi-variable cost function being a function of a size or edge location characteristic of an aerial image or resist image of the design layout, of a stochastic variation of a characteristic of the aerial or resist image, the stochastic variation being a function of a parameter pertaining to image log slope, and of a constant parameter representing a change in dose; and

reconfiguring one or more of the characteristics of the lithographic process by adjusting one or more of the design variables until a certain termination condition is satisfied.

8. The method of claim 7 , wherein the parameter pertaining to image log slope comprises blurred image log slope, image log slope, or normalized image log slope.

9. The method of claim 7 , wherein the cost function comprises a first term corresponding to the size or edge location characteristic summed with a second term corresponding to the stochastic variation and the constant parameter representing a change in dose.

10. The method of claim 9 , wherein a weight of the first term has a greater value when an absolute value of the size or edge location characteristic is greater than an offset than a value of the weight when the absolute value of the size or edge location characteristic is not greater than the offset.

11. A non-transitory computer-readable medium comprising instructions therein that when executed by a computer system are configured to cause the computer system to at least:

computing, by a hardware computer, a multi-variable cost function, the multi-variable cost function being a function of a size or edge location characteristic of an aerial image or resist image of a portion of a design layout for transfer onto a substrate using a lithographic apparatus in a lithographic process, of a stochastic variation of a characteristic of the aerial image or image, the stochastic variation being a function of a parameter pertaining to image log slope, and of a constant parameter representing a change in dose; and

reconfiguring one or more of the characteristics of the lithographic process by adjusting one or more of the design variables until a certain termination condition is satisfied.

12. The computer-readable medium of claim 11 , wherein the parameter pertaining to image log slope comprises blurred image log slope, image log slope, or normalized image log slope.

13. The computer-readable medium of claim 11 , wherein the cost function comprises a first term corresponding to the size or edge location characteristic summed with a second term corresponding to the stochastic variation and the constant parameter representing a change in dose.

14. The computer-readable medium of claim 13 , wherein a weight of the first term has a greater value when an absolute value of the size or edge location characteristic is greater than an offset than a value of the weight when the absolute value of the size or edge location characteristic is not greater than the offset.

15. A non-transitory computer-readable medium comprising instructions therein that when executed by a computer system are configured to cause the computer system to at least:

compute a multi-variable cost function, the multi-variable cost function comprising a function expressing a size or edge location characteristic of an aerial image or resist image of a portion of a design layout for transfer onto a substrate using a lithographic apparatus in a lithographic process summed with a function pertaining to a stochastic variation of a characteristic of the aerial or resist image, the function pertaining to stochastic variation being a function expressing the stochastic variation, or being a function of a variable that is a function of the stochastic variation, or being a function of a variable that affects the stochastic variation, the stochastic variation being a function of a plurality of design variables that represent one or more characteristics of the lithographic process; and

reconfigure one or more of the characteristics of the lithographic process by adjusting one or more of the design variables until a certain termination condition is satisfied.

16. The computer-readable medium of claim 15 , wherein the stochastic variation comprises line edge roughness, line width roughness, local critical dimension uniformity, or any combination selected from the foregoing.

17. The computer-readable medium of claim 15 , wherein the cost function is a function of one or more of the following: edge placement error, critical dimension, resist contour distance, worst defect size, and/or best focus shift.

18. The computer-readable medium of claim 15 , wherein the function pertaining to stochastic variation is a first term of the multi-variable cost function and is a function of at least a change of dose, and the function of the size or edge location characteristic is a second term of the multi-variable cost function and is a function expressing an edge placement error.

19. The computer-readable medium of claim 18 , wherein a weight of the second term has a greater value when an absolute value of the edge placement error is greater than an offset than a value of the weight when the absolute value of the edge placement error is not greater than the offset.

20. The computer-readable medium of claim 15 , wherein the design variables comprise one or more selected from: blurred image log slope (bl_ILS), image log slope (ILS), normalized image log slope (NILS), blurred image intensity, image intensity, global bias, mask anchor bias and/or dose.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2017
From: HSU, DUAN-FU STEPHEN
To: ASML NETHERLANDS B.V.
Reel/Frame 043995/0284 →
Continuity (2)
Provisional Application 62116048 · Feb 13, 2015
Related Publication 20180011407A1 · Jan 11, 2018
Cited By (2)
US 12,197,136 US 12,566,385