IP Library › Granted Patent US 10,438,794
Granted Patent B2
US 10,438,794 · App. 15/886,840 · Granted Oct 8, 2019

Semiconductor device and method of forming the same

Inventors: Yen-Lun Huang (Hsinchu, TW); Jia-Zhe Liu (Hsinchu, TW); Man-Hsuan Lin (Hsinchu, TW)
Assignee: GlobalWafers Co., Ltd.
H01L21/02505H01L21/0254H01L21/0262H01L21/02381H01L21/02458H01L29/205H01L33/007H01L33/12H01L21/02433H01L21/02631H01L29/2003H01L33/04
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Quick Facts
Patent No.
US 10,438,794
App. No.
15/886,840
Granted
Oct 8, 2019
Kind
B2
Abstract

A semiconductor device including a substrate, a semiconductor layer, and a buffer structure is provided. The semiconductor layer is located on the substrate. The buffer structure is located between the substrate and the semiconductor layer. The buffer structure includes a plurality of first layers and a plurality of second layers. The first layers and the second layers are alternately stacked with a same pitch or different pitches.

Claims (21)

1. A semiconductor device, comprising:

a substrate;

a semiconductor layer, located on the substrate; and

a buffer structure located between the substrate and the semiconductor layer, the buffer structure comprising a plurality of first layers and a plurality of second layers, the first layers and the second layers being alternately stacked, wherein a number of the first layers is greater than or equal to 56, and a bow of the semiconductor device is less than 10 μm, wherein the first layers comprise AlN, the second layers comprise Al x Ga 1-x N, and 0≤X≤1, and Al contents (X values) of the second layers gradually decrease in a direction from the substrate toward the semiconductor layer.

2. The semiconductor device as claimed in claim 1 , wherein a sum of thicknesses of the first layers accounting for 17% to 21% of a total thickness of the buffer structure when the first layers and the second layers are alternately stacked with a same pitch.

3. The semiconductor device as claimed in claim 1 , wherein the number of the first layers ranges between 56 and 70.

4. The semiconductor device as claimed in claim 1 , wherein the buffer structure has a bottom region, a middle region, and a top region, and the number of the first layers at the bottom region is equal to the number of the first layers at the top region, and the number of the first layers at the bottom region is greater than the number of the first layers at the middle region when the first layers and the second layers are alternately stacked with different pitches,

wherein a sum of thicknesses of the first layers accounts for less than 20% of a total thickness of the buffer structure.

5. The semiconductor device as claimed in claim 1 , wherein the buffer structure has a bottom region, a middle region, and a top region, and the number of the first layers at the top region is greater than the number of the first layers at the bottom region, and the number of the first layers at the bottom region is equal to the number of the first layers at the middle region when the first layers and the second layers are alternately stacked with different pitches,

wherein a sum of thicknesses of the first layers accounts for less than 20% of a total thickness of the buffer structure.

6. The semiconductor device as claimed in claim 1 , further comprising a nucleation layer located between the substrate and the buffer structure.

7. A method of forming a semiconductor device, comprising:

providing a substrate;

forming a semiconductor layer on the substrate; and

forming a buffer structure between the substrate and the semiconductor layer, the buffer structure comprising a plurality of first layers and a plurality of second layers, the first layers and the second layers being alternately stacked, wherein a number of the first layers is greater than or equal to 56, and a bow of the semiconductor device is less than 10 μm, wherein the first layers comprise AlN, the second layers comprise Al x Ga 1-x N, and 0≤X≤1, and Al contents (X values) of the second layers gradually decrease in a direction from the substrate toward the semiconductor layer.

8. The method of forming the semiconductor device as claimed in claim 7 , a sum of thicknesses of the first layers accounting for 17% to 21% of a total thickness of the buffer structure when the first layers and the second layers are alternately stacked with a same pitch.

9. The method of forming the semiconductor device as claimed in claim 7 , wherein the number of the first layers ranges between 56 and 70.

10. The method of forming the semiconductor device as claimed in claim 7 , wherein the buffer structure has a bottom region, a middle region, and a top region, and the number of the first layers at the bottom region is equal to the number of the first layers at the top region, and the number of the first layers at the bottom region is greater than the number of the first layers at the middle region when the first layers and the second layers are alternately stacked with different pitches,

wherein a sum of thicknesses of the first layers accounts for less than 20% of a total thickness of the buffer structure.

11. The method of forming the semiconductor device as claimed in claim 7 , wherein the buffer structure has a bottom region, a middle region, and a top region, and the number of the first layers at the top region is greater than the number of the first layers at the bottom region, and the number of the first layers at the bottom region is equal to the number of the first layers at the middle region when the first layers and the second layers are alternately stacked with different pitches,

wherein a sum of thicknesses of the first layers accounts for less than 20% of a total thickness of the buffer structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2018
From: HUANG, YEN-LUN; LIU, JIA-ZHE; LIN, MAN-HSUAN
To: GLOBALWAFERS CO., LTD.
Reel/Frame 044849/0367 →
Priority Claims (1)
TW 106121769 A · Jun 29, 2017 · national
Continuity (1)
Related Publication 20190006178A1 · Jan 3, 2019