IP Library › Granted Patent US 10,622,197
Granted Patent B2
US 10,622,197 · App. 15/746,154 · Granted Apr 14, 2020

Plasma processing apparatus and plasma processing method

Inventors: Shinji Kubota (Miyagi, JP); Takashi Dokan (Miyagi, JP); Koji Koyama (Miyagi, JP); Naoki Matsumoto (Miyagi, JP)
Assignee: TOKYO ELECTRON LIMITED
H01J37/3299H01J37/32302H01J37/32311H01J2237/24564
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Quick Facts
Patent No.
US 10,622,197
App. No.
15/746,154
Granted
Apr 14, 2020
Kind
B2
Abstract

A plasma processing apparatus includes a processing vessel; a carrier wave group generating unit configured to generate a carrier wave group including multiple carrier waves having different frequencies belonging to a preset frequency band centered on a predetermined center frequency; a plasma generating unit configured to generate plasma by using the carrier wave group; a spectrum detecting unit configured to detect a progressive wave spectrum and a reflection wave spectrum of the carrier wave group; and a control unit configured to calculate, by using the progressive wave spectrum and the reflection wave spectrum, an absorption power which is a power of the carrier wave group absorbed into the plasma, and configured to adjust a parameter, which varies a minimum value of the reflection wave spectrum and a frequency corresponding to the minimum value, such that the absorption power becomes equal to or larger than a threshold value.

Claims (29)

1. A plasma processing apparatus, comprising:

a processing vessel;

a carrier wave group generating unit configured to generate a carrier wave group including multiple carrier waves having different frequencies belonging to a preset frequency band centered on a predetermined center frequency;

a plasma generating unit configured to generate plasma within the processing vessel by using the carrier wave group;

a spectrum detecting unit configured to detect a progressive wave spectrum, which is a frequency spectrum of a progressive wave of the carrier wave group, and a reflection wave spectrum, which is a frequency spectrum of a reflection wave of the carrier wave group; and

a control unit configured to calculate, by using the progressive wave spectrum and the reflection wave spectrum, an absorption power which is a power of the carrier wave group absorbed into the plasma, and configured to adjust a parameter, which varies a minimum value of the reflection wave spectrum and a frequency corresponding to the minimum value, such that the absorption power becomes equal to or larger than a threshold value.

2. The plasma processing apparatus of claim 1 ,

wherein the control unit controls the carrier wave group generating unit to search for the center frequency of the carrier wave group at which the absorption power becomes equal to or larger than the threshold value, by sweeping the center frequency of the carrier wave group as the parameter.

3. The plasma processing apparatus of claim 1 , further comprising:

a tuner, having a movable member allowed to be moved, configured to match impedances between the carrier wave group generating unit and the processing vessel depending on a position of the movable member with respect to a reference position,

wherein the control unit controls the tuner to search for the position of the movable member at which the absorption power becomes equal to or larger than the threshold value, by sweeping the position of the movable member as the parameter.

4. The plasma processing apparatus of claim 1 ,

wherein the control unit adjusts the parameter such that the absorption power becomes equal to or larger than the threshold value and the frequency corresponding to the minimum value of the reflection wave spectrum belongs to a frequency range in which no abnormal discharge occurs within the processing vessel.

5. The plasma processing apparatus of claim 4 ,

wherein the frequency corresponding to the minimum value of the reflection wave spectrum is varied with a lapse of time as the processing vessel is consumed or a component within the processing vessel is consumed, and

the control unit generates an alarm when the frequency corresponding to the minimum value of the reflection wave spectrum falls out of the frequency range in which no abnormal discharge occurs within the processing vessel.

6. The plasma processing apparatus of claim 1 ,

wherein the control unit adjusts the parameter such that the absorption power reaches a maximum value.

7. The plasma processing apparatus of claim 1 ,

wherein, after adjusting the parameter, the control unit controls the carrier wave group generating unit to adjust a power of the progressive wave of the carrier wave group such that the absorption power becomes a preset value equal to or larger than the threshold value.

8. A plasma processing method performed in a plasma processing apparatus,

wherein the plasma processing apparatus comprises:

a processing vessel;

a carrier wave group generating unit configured to generate a carrier wave group including multiple carrier waves having different frequencies belonging to a preset frequency band centered on a predetermined center frequency;

a plasma generating unit configured to generate plasma within the processing vessel by using the carrier wave group; and

a spectrum detecting unit configured to detect a progressive wave spectrum, which is a frequency spectrum of a progressive wave of the carrier wave group, and a reflection wave spectrum, which is a frequency spectrum of a reflection wave of the carrier wave group, and

wherein the plasma processing method comprises:

calculating, by using the progressive wave spectrum and the reflection wave spectrum, an absorption power which is a power of the carrier wave group absorbed into the plasma; and

adjusting a parameter, which varies a minimum value of the reflection wave spectrum and a frequency corresponding to the minimum value, such that the absorption power becomes equal to or larger than a threshold value.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2018
From: KUBOTA, SHINJI; DOKAN, TAKASHI; KOYAMA, KOJI; MATSUMOTO, NAOKI
To: TOKYO ELECTRON LIMITED
Reel/Frame 044666/0650 →
Priority Claims (1)
JP 2015-144345 · Jul 21, 2015 · national
Continuity (1)
Related Publication 20180211818A1 · Jul 26, 2018