IP Library › Granted Patent US 10,654,969
Granted Patent B2
US 10,654,969 · App. 15/858,424 · Granted May 19, 2020

Thin film and method for manufacturing the same and copper clad laminate

Inventors: Meng-Hsin Chen (Xinpi Township, TW); Chih-Hsiang Lin (Taipei, TW); Jen-Chun Chiu (Pingtung, TW)
Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
C08G63/02B32B15/09B32B27/36C08G63/065C08J5/18B32B2307/734C08J2367/00C08J2367/04
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Quick Facts
Patent No.
US 10,654,969
App. No.
15/858,424
Granted
May 19, 2020
Kind
B2
Abstract

A thin film is provided, which includes a polymer formed by reacting (a) p-hydroxybenzoic acid, (b) 6-hydroxy 2-naphthoic acid and (c) branched-monomer. (c) branched-monomer is or a combination thereof, wherein R is aryl group, heteroaryl group, or cycloalkyl group, and each of R 1 is independently —OH, —NH 2 , or —COOH. The molar ratio of (a) p-hydroxybenzoic acid over (b) 6-hydroxy 2-naphthoic acid is between 50:50 and 90:10. The molar ratio of (c) branched-monomer over the sum of (a) p-hydroxybenzoic acid and (b) 6-hydroxy 2-naphthoic acid is between 0.25:100 and 0.5:100. The polymer has an intrinsic viscosity of 4 dL/g to 6 dL/g.

Claims (36)

1. A thin film, comprising:

a polymer formed by reacting (a) p-hydroxybenzoic acid, (b) 6-hydroxy 2-naphthoic acid and (c) branched-monomer,

wherein (c) branched-monomer is

or a combination thereof, wherein R is aryl group, heteroaryl group, or cycloalkyl group, and each of R 1 is independently —OH, —NH 2 , or —COOH;

wherein a molar ratio of (a) p-hydroxybenzoic acid over (b) 6-hydroxy 2-naphthoic acid is between 50:50 and 90:10;

wherein a molar ratio of (c) branched-monomer over the sum of (a) p-hydroxybenzoic acid and (b) 6-hydroxy 2-naphthoic acid is between 0.25:100 and 0.5:100; and

wherein the polymer has an inherent viscosity of 4 dL/g to 6 dL/g.

2. The thin film as claimed in claim 1 , wherein the molar ratio of (a) p-hydroxybenzoic acid over (b) 6-hydroxy 2-naphthoic acid is between 60:40 to 80:20.

3. The thin film as claimed in claim 1 , wherein the molar ratio of (a) p-hydroxybenzoic acid over (b) 6-hydroxy 2-naphthoic acid is between 70:30 to 80:20.

4. The thin film as claimed in claim 1 , wherein (c) branched-monomer is trimesic acid.

5. The thin film as claimed in claim 1 , having a melt strength of 1.4 cN to 1.9 cN.

6. The thin film as claimed in claim 1 , having an elongation ratio of 13% to 25%.

7. The thin film as claimed in claim 1 , having a breaking strength of about 8 kgf/mm 2 to 10 kgf/mm 2 .

8. A method for manufacturing a thin film, comprising:

performing a polymerization of (a) p-hydroxybenzoic acid, (b) 6-hydroxy 2-naphthoic acid, and (c) branched-monomer;

melting the polymer to form a thin film; and

thermally treating the thin film,

wherein (c) branched-monomer is

or a combination thereof, wherein R is aryl group, heteroaryl group, or cycloalkyl group, and each of R 1 is independently —OH, —NH 2 , or —COOH;

wherein a molar ratio of (a) p-hydroxybenzoic acid over (b) 6-hydroxy 2-naphthoic acid is between 50:50 and 90:10;

wherein a molar ratio of (c) branched-monomer over the sum of (a) p-hydroxybenzoic acid and (b) 6-hydroxy 2-naphthoic acid is between 0.25:100 and 0.5:100; and

wherein the polymer has an inherent viscosity of 4 dL/g to 6 dL/g.

9. The method as claimed in claim 8 , wherein the polymerization further includes anhydride compound, and anhydride groups of the anhydride compound and sum of (a) p-hydroxybenzoic acid and (b) 6-hydroxy 2-naphthoic acid have a molar ratio of 80:100 to 120:100.

10. The method as claimed in claim 8 , wherein the polymerization is performed at a temperature of 280° C. to 330° C.

11. The method as claimed in claim 8 , wherein the step of melting the polymer is performed at a temperature of 100° C. to 160° C.

12. The method as claimed in claim 8 , wherein the step of thermally treating the thin film is performed at a temperature of 250° C. to 300° C.

13. A copper clad laminate, comprising:

a thin film; and

a copper foil attached to the thin film,

wherein the thin film comprises a polymer formed by reacting (a) p-hydroxybenzoic acid, (b) 6-hydroxy 2-naphthoic acid and (c) branched-monomer,

wherein (c) branched-monomer is

or a combination thereof, wherein R is aryl group, heteroaryl group, or cycloalkyl group, and each of R 1 is independently —OH, —NH 2 , or —COOH;

wherein a molar ratio of (a) p-hydroxybenzoic acid over (b) 6-hydroxy 2-naphthoic acid is between 50:50 and 90:10;

wherein a molar ratio of (c) branched-monomer over the sum of (a) p-hydroxybenzoic acid and (b) 6-hydroxy 2-naphthoic acid is between 0.25:100 and 0.5:100; and

wherein the polymer has an inherent viscosity of 4 dL/g to 6 dL/g.

14. The copper clad laminate as claimed in claim 13 , wherein (c) branched-monomer is trimesic acid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2018
From: CHEN, MENG-HSIN; LIN, CHIH-HSIANG; CHIU, JEN-CHUN
To: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
Reel/Frame 044606/0274 →
Priority Claims (1)
TW 106106104 A · Feb 23, 2017 · national
Continuity (1)
Related Publication 20180237582A1 · Aug 23, 2018