IP Library › Granted Patent US 10,692,971
Granted Patent B2
US 10,692,971 · App. 16/054,457 · Granted Jun 23, 2020

Process for fabricating silicon nanostructures

Inventors: Brent A. Buchine (Watertown, MA); Marcie R. Black (Lincoln, MA); Faris Modawar (Orem, UT)
Assignee: Advanced Silicon Group, Inc.
H01L29/0669B01J20/10B01J20/28007B82Y20/00B82Y30/00C23C14/34H01L21/0234H01L21/02118H01L21/02164H01L21/02175H01L21/02244H01L21/02282H01L21/02307H01L21/02488H01L21/02513H01L21/02532H01L21/02603H01L21/2855H01L21/28568H01L21/3086H01L21/30604H01L21/32134H01L29/04H01L29/0676H01L29/16H01L31/028H01L31/0236H01L31/02363H01L31/0352H01M4/0492H01M4/134H01M4/366H01M4/386H01M4/1395H01M4/661H01M10/0525H01M2004/027Y02E10/50Y10S977/762
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Quick Facts
Patent No.
US 10,692,971
App. No.
16/054,457
Granted
Jun 23, 2020
Kind
B2
Abstract

A process for etching a substrate comprising polycrystalline silicon to form silicon nanostructures includes depositing metal on top of the substrate and contacting the metallized substrate with an etchant aqueous solution comprising about 2 to about 49 weight percent HF and an oxidizing agent.

Claims (18)

1. A process for etching a substrate comprising polycrystalline silicon to form polycrystalline silicon nanostructures, the process comprising:

depositing metal on top of the substrate; and

contacting the metallized substrate with an etchant aqueous solution comprising about 2 to about 49 weight percent HF and an oxidizing agent; and

forming a p-n junction within the substrate.

2. The process of claim 1 , further comprising selecting a method of metal deposition and selecting the oxidizing agent such that the process results in formation of an array of nanostructures oriented substantially vertically relative to the top of the substrate.

3. The process of claim 2 , further comprising selecting the method of metal deposition and selecting the oxidizing agent such that the process results in formation of nanostructured arrays in which an average diameter of the nanostructures is less than about 125 nm.

4. The process of claim 1 , further comprising selecting a method of metal deposition and selecting the oxidizing agent such that the process results in formation of nanostructures oriented substantially and approximately perpendicular to the top of the substrate.

5. The process of claim 1 , wherein depositing the metal comprises depositing the metal as a continuous film.

6. The process of claim 1 , wherein the oxidizing agent is oxygen gas and the process further comprises bubbling the oxygen gas through the etchant aqueous solution.

7. The process of claim 1 , wherein the metal deposited on top of the substrate is silver.

8. The process of claim 7 , wherein the silver is deposited by a solution made up of a metal salt.

9. The process of claim 7 , wherein the silver is deposited as a continuous film.

10. The process of claim 1 , wherein the oxidizing agent is hydrogen peroxide.

11. The process of claim 1 , wherein the oxidizing agent is one or more of oxygen, ozone, chlorine, iodine, ammonium perchlorate, ammonium permanganate, barium peroxide, bromine, calcium chlorate, calcium hypochlorite, chlorine trifluoride, chromic acid, chromium trioxide (chromic anhydride), magnesium peroxide, dibenzoyl peroxide, sodium peroxide, dinitrogen trioxide, fluorine, perchloric acid, potassium bromate, potassium chlorate, potassium peroxide, propyl nitrate, sodium chlorate, sodium chlorite, and sodium perchlorate.

12. The process of claim 1 , further comprising removing the metal from the top of the substrate after etching the substrate.

13. The process of claim 1 , further comprising forming a polycrystalline silicon nanostructure produced by the process into a lithium ion battery anode.

14. The process of claim 1 , further comprising forming an optoelectronic device including a polycrystalline silicon nanostructure produced by the process.

15. The process of claim 1 , further comprising forming a photovoltaic cell including a polycrystalline silicon nanostructure produced by the process.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2020
From: ADVANCED SILICON GROUP, INC.
To: ADVANCED SILICON GROUP TECHNOLOGIES, LLC
Reel/Frame 054143/0197 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2018
From: BUCHINE, BRENT A.; BLACK, MARCIE R.; MODAWAR, FARIS
To: BANDGAP ENGINEERING, INC.
Reel/Frame 046553/0625 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2018
From: BLACK, MARCIE R.; ADAMS, TRACY; CHLEBOSKI, RICHARD; DANE SHULMAN ASSOCIATES, LLC; MASSACHUSETTS GREEN ENERGY FUND I LP; SHAW, ROBERT W., JR.; NEW ENTERPRISE ASSOCIATES 12, LP
To: ADVANCED SILICON GROUP, INC.
Reel/Frame 046553/0644 →
BILL OF SALE Recorded Aug 3, 2018
From: BANDGAP ENGINEERING, INC.
To: BLACK, MARCIE R.; ADAMS, TRACY; CHLEBOSKI, RICHARD; DANE SHULMAN ASSOCIATES, LLC; MASSACHUSETTS GREEN ENERGY FUND I LP; NEW ENTERPRISE ASSOCIATES 12, LP; SHAW, ROBERT W., JR.
Reel/Frame 046703/0651 →
Continuity (8)
Continuation 15826005 · Nov 29, 2017
Division 14924273 · Oct 27, 2015
Continuation 14444361 · Jul 28, 2014
Continuation 13305649 · Nov 28, 2011
Continuation 12423623 · Apr 14, 2009
Provisional Application 61141082 · Dec 29, 2008
Provisional Application 61044573 · Apr 14, 2008
Related Publication 20180350908A1 · Dec 6, 2018