IP Library Granted Patent US 10,696,581
Granted Patent B2
US 10,696,581 · App. 16/269,379 · Granted Jun 30, 2020

High-modulus glass fiber composition, glass fiber and composite material therefrom

Inventors: Yuqiang Zhang (Tongxiang, CN); Guorong Cao (Tongxiang, CN); Lin Zhang (Tongxiang, CN); Wenzhong Xing (Tongxiang, CN)
Assignee: JUSHI GROUP CO., LTD.
C03C13/00C03C3/095C03C2213/00
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Quick Facts
Patent No.
US 10,696,581
App. No.
16/269,379
Granted
Jun 30, 2020
Kind
B2
Abstract

The present invention provides a high-modulus glass fiber composition, a glass fiber and a composite material therefrom. The glass fiber composition comprises the following components expressed as percentage by weight: 55-64% SiO 2 , 13-24% Al 2 O 3 , 0.1-6% Y 2 O 3 , 3.4-10.9% CaO, 8-14% MgO, lower than 22% CaO+MgO+SrO, lower than 2% Li 2 O+Na 2 O+K 2 O, lower than 2% TiO 2 , lower than 1.5% Fe 2 O 3 , 0-1.2% La 2 O 3 , wherein the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26. Said composition can significantly increase the glass elastic modulus, effectively inhibit the crystallization tendency of glass, decrease the liquidus temperature, secure a desirable temperature range (ΔT) for fiber formation and enhance the fining of molten glass, thus making it particularly suitable for production of high-modulus glass fiber with refractory-lined furnaces.

Claims (210)

1. A high-modulus glass fiber composition, comprising the following components expressed as percentage by weight:

SiO 2

55-64%

Al 2 O 3

16.7-24%  

Y 2 O 3

0.1-2.4%

CaO

 3.4-10.9%

MgO

9.4-14% 

CaO + MgO + SrO

<22% 

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26.

2. The high-modulus glass fiber composition according to claim 1 , wherein the content range of Li 2 O by weight is 0.1-1.5%.

3. The high-modulus glass fiber composition according to claim 1 , wherein the content range of SrO by weight is 0.1-2.5%.

4. The high-modulus glass fiber composition according to claim 1 , wherein the content range of CaO by weight is 6-10.3%.

5. The high-modulus glass fiber composition according to claim 1 , wherein the content range of MgO by weight is 9.4-13%.

6. The high-modulus glass fiber composition according to claim 1 , wherein the content range of La 2 O 3 by weight is 0.1-1%.

7. The high-modulus glass fiber composition according to claim 1 , comprising CeO 2 with the weight percentage of 0-1%.

8. The high-modulus glass fiber composition according to claim 1 , wherein the range of the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

9. The high-modulus glass fiber composition according to claim 8 , wherein the content range of Y 2 O 3 by weight is 0.5-2.4%.

10. The high-modulus glass fiber composition according to claim 8 , wherein the content range of Y 2 O 3 by weight is 1.5-2.4%.

11. A glass fiber, characterized by, being produced from the glass fiber compositions according to claim 1 .

12. The glass fiber according to claim 11 , characterized by, having the range of the elastic modulus 90-103 GPa.

13. A composite material, characterized by, incorporating the glass fiber according to claim 11 .

14. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

56-60.4%

Al 2 O 3

16.7-24%  

Y 2 O 3

0.1-2.4%  

CaO

3.4-10.9% 

MgO

9.4-14% 

CaO + MgO + SrO

<22% 

SrO

<3%

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26.

15. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

56-60.4%

Al 2 O 3

16.7-24%  

Y 2 O 3

0.5-2.4%  

CaO

3.4-10.9% 

MgO

9.4-14% 

CaO + MgO + SrO

<22% 

SrO

<3%

Li 2 O

0.1-1.5%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

16. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

56-60.4%

Al 2 O 3

16.7-24%  

Y 2 O 3

0.5-2.4%  

CaO

3.4-10.9% 

MgO

9.4-14% 

CaO + MgO + SrO

<22% 

SrO

<3%

Li 2 O

0.1-1.5%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.28, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

17. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

57-60.4%

Al 2 O 3

16.7-24%  

Y 2 O 3

0.5-2.4%  

CaO

 5-10.6%

MgO

9.4-14% 

CaO + MgO + SrO

<21% 

SrO

<3%

Li 2 O

0.1-1%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.28, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

18. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

57-60.4%

Al 2 O 3

16.7-23%  

Y 2 O 3

1.5-2.4%  

CaO

 6-10.3%

MgO

9.4-13% 

CaO + MgO + SrO

<21% 

SrO

<3%

Li 2 O

0.1-1%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.29, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.9-1.8.

19. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

57-60.4%

Al 2 O 3

16.7-23%  

Y 2 O 3

1.5-2.4%  

CaO

 6-10.3%

MgO

9.4-13% 

CaO + MgO + SrO

<21% 

SrO

<3%

Li 2 O

0.1-1%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.29, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.9-1.7.

20. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

55-64%

Al 2 O 3

greater than 19% and not greater than 21%

Y 2 O 3

0.1-2.4%

CaO

 3.4-10.9%

MgO

 9.4-10.5%

CaO + MgO + SrO

<22% 

Li 2 O + Na 2 O + K 2 O

≤1%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2019
From: ZHANG, YUQIANG; CAO, GUORONG; ZHANG, LIN; XING, WENZHONG
To: JUSHI GROUP CO., LTD.
Reel/Frame 048256/0478 →
Priority Claims (1)
CN 2016 1 0113362 · Feb 29, 2016 · national
Continuity (2)
Continuation 15738563
Related Publication 20190169066A1 · Jun 6, 2019
Cited By (1)
US 12,325,153