Brake controller tester
An apparatus is described that receives a brake control signal from the brake controller of a tow vehicle, and displays characteristics of that brake control signal including commanded brake force. The apparatus includes a data processor, brake simulation circuitry, brake integration circuitry, and display circuitry. The brake simulation circuitry sequentially applies several parallel resistors to the brake control signal in response to commands received from the data processor. These parallel resistors cause the load current on the brake controller to ramp up, mimicking the electrical signature of electric trailer brakes. At the same time, the brake integration circuitry integrates the brake control signal. Lastly, the display circuitry displays an indication of a value of the integrated brake control signal.
1. An apparatus adapted to receive a brake control signal from a brake controller of a tow vehicle, the apparatus comprising:
brake simulation circuitry comprising a plurality of transistors and a plurality of parallel resistors with each of the plurality of transistors connected to a respective one of the plurality of parallel resistors, the brake simulation circuitry operative to sequentially apply the plurality of parallel resistors to the brake control signal by sequentially turning on the plurality of transistors;
brake integration circuitry comprising an integration resistor in series with an integration capacitor, the brake integration circuitry adapted to integrate the brake control signal; and
display circuitry comprising a display device, the display circuitry adapted to display an indication of a value of the integrated brake control signal.
2. The apparatus of claim 1 , wherein the apparatus further comprises a connector adapted to connect to the tow vehicle.
3. The apparatus of claim 2 , wherein the connector comprises a 7 -pin round blade connector, a 6 -pin round connector, a flat 5 -pin connector, or a flat 4 -pin connector.
4. The apparatus of claim 1 , wherein each of the plurality of transistors is positioned between a respective one of the plurality of parallel resistors and a ground potential for the apparatus.
5. The apparatus of claim 1 , wherein the brake control signal comprises a train of pulses.
6. The apparatus of claim 1 , wherein the brake simulation circuitry causes a load current on the brake controller to ramp up.
7. The apparatus of claim 1 , wherein the brake integration circuitry integrates the brake control signal over time.
8. An apparatus comprising:
a tow vehicle comprising a brake controller adapted to generate a brake control signal;
brake simulation circuitry comprising a plurality of transistors and a plurality of parallel resistors with each of the plurality of transistors connected to a respective one of the plurality of parallel resistors, the brake simulation circuitry operative to sequentially apply a plurality of parallel resistors to the brake control signal by sequentially turning on the plurality of transistors;
brake integration circuitry comprising an integration resistor in series with an integration capacitor, the brake integration circuitry adapted to integrate the brake control signal; and
display circuitry comprising a display device, the display circuitry adapted to display an indication of a value of the integrated brake control signal.
9. The apparatus of claim 8 , wherein the brake simulation circuitry causes a load current on the brake controller to ramp up.
10. A method of determining one or more characteristics of a brake control signal from a brake controller of a tow vehicle, the method comprising the steps of:
sequentially applying a plurality of parallel resistors to the brake control signal by sequentially turning on a plurality of transistors utilizing brake simulation circuitry comprising the plurality of transistors and the plurality of parallel resistors with each of the plurality of transistors connected to a respective one of the plurality of parallel resistors;
integrating the brake control signal utilizing brake integration circuitry comprising an integration resistor in series with an integration capacitor; and
displaying an indication of a value of the integrated brake control signal utilizing display circuitry comprising a display device.
11. The method of claim 10 , wherein the step of sequentially applying the plurality of parallel resistors to the brake control signal causes a load current on the brake controller to ramp up.