IP Library Granted Patent US 10,731,192
Granted Patent B2
US 10,731,192 · App. 15/812,978 · Granted Aug 4, 2020

Process for enzymatic hydrolysis of lignocellulosic material and fermentation of sugars

Inventor: Bertus Noordam (Echt, NL)
Assignee: DSM IP ASSETS B.V.
C12P19/14C12P19/02Y02E50/16
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Quick Facts
Patent No.
US 10,731,192
App. No.
15/812,978
Granted
Aug 4, 2020
Kind
B2
Abstract

The invention relates to a process for the preparation of a fermentation product from ligno-cellulosic material, comprising the following steps: a) optionally pre-treatment of the ligno-cellulosic material; b) optionally washing of the optionally pre-treated ligno-cellulosic material; c) enzymatic hydrolysis of the optionally washed and/or optionally pre-treated ligno-cellulosic material using an enzyme composition comprising at least two cellulase and whereby the enzyme composition at least comprises GH61; d) fermentation of the hydrolysed ligno-cellulosic material to produce a fermentation product; and e) optionally recovery of a fermentation product; wherein before and/or during the enzymatic hydrolysis oxygen is added to the ligno-cellulosic material.

Claims (52)

1. A process for preparing a sugar product from ligno-cellulosic material, comprising:

enzymatic hydrolysis, in a reactor, of the ligno-cellulosic material using an enzyme composition comprising at least two cellulases and whereby the enzyme composition at least comprises GH61;

wherein

oxygen is added continuously or discontinuously to the ligno-cellulosic material during the first half in time of the enzymatic hydrolysis;

the reactor has a volume of 1 m 3 or more; and

the ligno-cellulosic material has a dry matter content of 10 wt % or more.

2. The process of claim 1 , further comprising fermentation of the hydrolysed ligno-cellulosic material to produce a fermentation product.

3. The process according to claim 1 , wherein the oxygen is added in the form of bubbles.

4. The process according to claim 2 , wherein the enzymatic hydrolysis time is 5 to 150 hours.

5. The process according to claim 1 , wherein the enzyme composition used retains activity for 30 hours or more.

6. The process according to claim 1 , wherein the enzymatic hydrolysis is conducted at a temperature of 45° C. or more.

7. The process according to claim 1 , wherein the enzyme composition is from a fungus or the enzyme composition comprises a fungal enzyme.

8. The process according to claim 1 , wherein the dry matter content is 14 to 33% wt %.

9. The process according to claim 1 in which the enzymatic hydrolysis takes place in a batch, fed batch and/or continuous culture reactor.

10. The process according to claim 1 in which oxygen is introduced as an oxygen-containing gas, optionally air.

11. The process according to claim 7 , wherein the enzyme composition is from a fungus, and the fungus is a microorganism of the genus Rasamsonia.

12. The process according to claim 7 , wherein the enzyme composition comprises a fungal enzyme, and the fungal enzyme is a Rasamsonia enzyme.

13. The process of claim 1 , further comprising pre-treatment of the ligno-cellulosic material, prior to the enzymatic hydrolysis.

14. The process of claim 1 , further comprising washing of the ligno-cellulosic material, prior to the enzymatic hydrolysis.

15. The process of claim 1 , further comprising recovery of a sugar product from the enzymatic hydrolysis.

16. The process of claim 1 , further comprising, prior to the enzymatic hydrolysis, pre-treatment of the ligno-cellulosic material and washing of the pre-treated ligno-cellulosic material.

17. The process of claim 1 , further comprising pre-treatment of the ligno-cellulosic material prior to the enzymatic hydrolysis and recovery of a sugar product from the enzymatic hydrolysis.

18. The process of claim 1 , further comprising pre-treatment of the ligno-cellulosic material and washing of the pre-treated ligno-cellulosic material, prior to the enzymatic hydrolysis, and recovery of a sugar product from the enzymatic hydrolysis.

19. The process of claim 1 , wherein the oxygen is added continuously.

20. The process of claim 1 , wherein the oxygen is added discontinuously.

21. The process of claim 2 , wherein the fermentation product is ethanol.

22. A process for preparing a sugar product from ligno-cellulosic material, comprising:

enzymatic hydrolysis, in a reactor, of the ligno-cellulosic material using an enzyme composition comprising at least two cellulases and whereby the enzyme composition at least comprises GH61;

wherein

oxygen is added continuously or discontinuously to the ligno-cellulosic material during the second half in time of the enzymatic hydrolysis;

the reactor has a volume of 1 m 3 or more; and

the ligno-cellulosic material has a dry matter content of 10 wt % or more.

23. The process of claim 22 , further comprising fermentation of the hydrolysed ligno-cellulosic material to produce a fermentation product.

24. The process according to claim 22 , wherein the oxygen is added in the form of bubbles.

25. The process according to claim 23 , wherein the enzymatic hydrolysis time is 5 to 150 hours.

26. The process according to claim 22 , wherein the enzyme composition used retains activity for 30 hours or more.

27. The process according to claim 22 , wherein the enzymatic hydrolysis is conducted at a temperature of 45° C. or more.

28. The process according to claim 22 , wherein the enzyme composition is from a fungus or the enzyme composition comprises a fungal enzyme.

29. The process according to claim 22 , wherein the dry matter content is 14 to 33% wt %.

30. The process according to claim 22 in which the enzymatic hydrolysis takes place in a batch, fed batch and/or continuous culture reactor.

31. The process according to claim 22 in which oxygen is introduced as an oxygen-containing gas, optionally air.

32. The process according to claim 28 , wherein the enzyme composition is from a fungus, and the fungus is a microorganism of the genus Rasamsonia.

33. The process according to claim 28 , wherein the enzyme composition comprises a fungal enzyme, and the fungal enzyme is a Rasamsonia enzyme.

34. The process of claim 22 , further comprising pre-treatment of the ligno-cellulosic material, prior to the enzymatic hydrolysis.

35. The process of claim 22 , further comprising washing of the ligno-cellulosic material, prior to the enzymatic hydrolysis.

36. The process of claim 22 , further comprising recovery of a sugar product from the enzymatic hydrolysis.

37. The process of claim 22 , further comprising, prior to the enzymatic hydrolysis, pre-treatment of the ligno-cellulosic material and washing of the pre-treated ligno-cellulosic material.

38. The process of claim 22 , further comprising pre-treatment of the ligno-cellulosic material prior to the enzymatic hydrolysis and recovery of a sugar product from the enzymatic hydrolysis.

39. The process of claim 22 , further comprising pre-treatment of the ligno-cellulosic material and washing of the pre-treated ligno-cellulosic material, prior to the enzymatic hydrolysis, and recovery of a sugar product from the enzymatic hydrolysis.

40. The process of claim 22 , wherein the oxygen is added continuously.

41. The process of claim 22 , wherein the oxygen is added discontinuously.

42. The process of claim 23 , wherein the fermentation product is ethanol.

Assignments (2)
CONFIRMATORY ASSIGNMENT Recorded Jun 12, 2023
From: DSM IP ASSETS B.V.
To: VERSALIS S.P.A.
Reel/Frame 063957/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2017
From: NOORDAM, BERTUS
To: DSM IP ASSETS B.V.
Reel/Frame 044125/0756 →
Priority Claims (4)
EP 12191957 · Nov 9, 2012 · regional
EP 13174656 · Jul 2, 2013 · regional
EP 13176500 · Jul 15, 2013 · regional
EP 13184702 · Sep 17, 2013 · regional
Continuity (2)
Continuation 14420765
Related Publication 20180073048A1 · Mar 15, 2018