IP Library Granted Patent US 10,780,679
Granted Patent B2
US 10,780,679 · App. 15/940,321 · Granted Sep 22, 2020

Laminate, method for manufacturing laminate, semiconductor device, and method for manufacturing the semiconductor device

Inventors: Yu Iwai (Haibara-gun, JP); Takeshi Kawabata (Haibara-gun, JP); Akinori Shibuya (Haibara-gun, JP)
Assignee: FUJIFILM Corporation
B32B27/281B32B3/30B32B15/08B32B15/20B32B27/16G03F7/027G03F7/0387G03F7/40H01L23/12H01L23/14B32B2250/44B32B2307/206B32B2307/54B32B2379/08B32B2457/08B32B2457/14G03F7/32H01L23/49822H01L25/0657H01L25/50H01L2225/0652H01L2225/06513H01L2225/06517H01L2225/06541
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Quick Facts
Patent No.
US 10,780,679
App. No.
15/940,321
Granted
Sep 22, 2020
Kind
B2
Abstract

Provided is a laminate that excels in adhesion among a plurality of resin layers formed as insulating layers containing polyimide and so forth, a method for manufacturing the laminate, a semiconductor device, and, a method for manufacturing the semiconductor device. The laminate comprises a substrate, and at least two resin layers, each of the resin layers is independently brought into contact, in at least a part of the surface thereof, with other resin layer, and the layers independently has a Young's modulus exceeding 2.8 GPa and not exceeding 5.0 GPa, and, an elongation after fracture exceeding 50% and not exceeding 200%, and further has a three-dimensional radical crosslinked structure, and at least one of the resin layers contains at least either polyimide or polybenzoxazole.

Claims (21)

1. A laminate comprising a substrate, and at least two resin layers,

each of the resin layers being independently brought into contact, in at least a part of the surface thereof, with the other resin layer;

each of the resin layers independently having a Young's modulus exceeding 2.8 GPa and not exceeding 5.0 GPa, and, an elongation after fracture exceeding 50% and not exceeding 200%; and

each of the resin layers further having a three-dimensional radical crosslinked structure therein,

wherein each of said at least two resin layers is obtained by curing a resin composition,

each resin composition for each of said resin layers independently comprises a resin selected from a polyimide precursor and a polyimide, and a bifunctional polymerizable compound having two ethylenic unsaturated bond-containing groups,

the polyimide precursor is represented by Formula (2):

in Formula (2), each of A 1 and A 2 independently represents an oxygen atom or NH, R 111 represents a divalent organic group given by —Ar-L-Ar—, where each Ar independently represents an aromatic group, and L represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms and is optionally substituted by fluorine atom(s), —O—, —CO—, —S—, —SO 2 —, —NHCO—, or a group composed of two or more of them, R 115 represents a tetravalent organic group, each of R 113 and R 114 independently represents a hydrogen atom or monovalent organic group, provided that at least one of R 113 and R 114 represents a polymerizable group-containing group,

the polyimide is represented by Formula (4):

in Formula (4), R 131 represents a divalent organic group given by —Ar-L-Ar—, where each Ar independently represents an aromatic group, and L represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms and is optionally substituted by fluorine atom(s), —O—, —CO—, —S—, —SO 2 — or —NHCO—, as well as a group composed of two or more of them, and R 132 represents a tetravalent organic group, provided that at least one of R 131 or R 132 represents a polymerizable group-containing group,

the bifunctional polymerizable compound having two ethylenic unsaturated bond-containing groups comprises esters formed between a polyhydric alcohol compound and an unsaturated carboxylic acid,

the polyimide precursor and the polyimide have a weight average molecular weight of 18,000 to 30,000, and

the ratio by mass of the polyimide precursor or the polyimide and the bifunctional polymerizable compound is 95/5 to 30/70.

2. The laminate of claim 1 , wherein each of the resin layers independently has a tensile strength exceeding 160 MPa and not exceeding 300 MPa.

3. The laminate of claim 1 , having 3 to 7 resin layers in total.

4. The laminate of claim 1 , having a metal layer disposed between two adjoining layers of the at least two resin layers.

5. The laminate of claim 4 , wherein the metal layer contains copper.

6. The laminate according to claim 1 , wherein the ratio by mass of the polyimide precursor or the polyimide and the bifunctional polymerizable compound in each resin composition is 90/10 to 50/50.

7. The laminate according to claim 1 , wherein the polyimide precursor and the polyimide have a weight-average molecular weight of 18,000 to 25,000.

8. The laminate according to claim 1 , wherein the ratio by mass of the polyimide precursor or the polyimide and the bifunctional polymerizable compound is 82/18 to 30/70.

9. A semiconductor device comprising the laminate described in claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2018
From: IWAI, YU; KAWABATA, TAKESHI; SHIBUYA, AKINORI
To: FUJIFILM CORPORATION
Reel/Frame 045390/0983 →
Priority Claims (2)
JP 2016-035250 · Feb 26, 2016 · national
JP 2016-060852 · Mar 24, 2016 · national
Continuity (2)
Continuation PCTJP2017006845 · Feb 23, 2017
Related Publication 20180222164A1 · Aug 9, 2018