IP Library › Granted Patent US 10,781,132
Granted Patent B2
US 10,781,132 · App. 15/887,281 · Granted Sep 22, 2020

Glass ceramics sintered body and coil electronic component

Inventors: Shusaku Umemoto (Tokyo, JP); Takashi Suzuki (Tokyo, JP); Hidekazu Sato (Tokyo, JP); Masaki Takahashi (Tokyo, JP); Shinichi Kondo (Tokyo, JP)
Assignee: TDK CORPORATION
C03C14/004C03C3/093C03C4/16C03C10/0054H01F27/29C03C2214/04C03C2214/20H01F27/323
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Quick Facts
Patent No.
US 10,781,132
App. No.
15/887,281
Granted
Sep 22, 2020
Kind
B2
Abstract

Provided is a glass ceramics sintered body including a glass phase and a ceramics phase dispersed in the glass phase, in which the ceramics phase includes alumina grains and zirconia grains, the glass phase includes an MO—Al 2 O 3 —SiO 2 —B 2 O 3 based glass, in which “M” is an alkaline earth metal, and an area ratio of the alumina grains is 0.05 to 12% and the area ratio of the zirconia grains is 0.05 to 6% on the cross section of the sintered body. According to the invention, a glass ceramics sintered body, capable of a low temperature sintering having a low dielectric constant and a sufficient strength, and a coil electronic component using thereof can be provided.

Claims (23)

1. A coil element comprising a glass ceramics sintered body comprising a glass phase and a ceramics phase dispersed in the glass phase,

wherein the ceramics phase comprises alumina grains and zirconia grains,

the glass phase comprises an MO-Al 2 O 3 —SiO 2 —B 2 O 3 based glass, where M is an alkaline earth metal, and

an area ratio of the alumina grains is 0.05 to 8% and the area ratio of the zirconia grains is 0.05 to 6% on the cross section of the sintered body.

2. The coil element according to claim 1 , wherein 95% or more of the alumina grains are in the range of 0.05 to 4 μm by a circle equivalent diameter, and 95% or more of the zirconia grains are in the range of 0.05 to 1 μm by the circle equivalent diameter, on the cross section of the sintered body.

3. The coil element according to claim 1 , wherein the ceramics phase further comprises silica grains, and

the area ratio of the silica grains is 25 to 45% on the cross section of the sintered body.

4. The coil element according to claim 3 , wherein 95% or more of the silica grains are in the range of 0.2 to 4 μm by the circle equivalent diameter on the cross section of the sintered body.

5. The coil element according to claim 1 , wherein the glass phase comprises:

4 to 14 mass % of MO, where M is the alkaline earth metal,

3 to 10 mass % of Al 2 O 3 ,

70 to 90 mass % of SiO 2 ,

2 to 12 mass % of B 2 O 3 , and

2 mass % or less of ZrO 2 .

6. The element according to claim 1 , wherein MO comprises CaO and SrO.

7. A coil electronic component comprising a ceramics layer made of a glass ceramic sintered body, the glass ceramics sintered body comprising a glass phase and a ceramics phase dispersed in the glass phase,

wherein the ceramics phase comprises alumina grains and zirconia grains,

the glass phase comprises an MO-Al 2 O 3 —SiO 2 —B 2 O 3 based glass, where M is an alkaline earth metal, and

an area ratio of the alumina grains is 0.05 to 8% and the area ratio of the zirconia grains is 0.05 to 6% on the cross section of the sintered body.

8. An electronic component formed by laminating a coil conductor and the ceramic layer, the coil conductor comprising Ag, and the ceramics layer being made of a glass ceramics sintered body, the glass ceramics sintered body comprising a glass phase and a ceramics phase dispersed in the glass phase,

wherein the ceramics phase comprises alumina grains and zirconia grains,

the glass phase comprises an MO-Al 2 O 3 —SiO 2 —B 2 O 3 based glass, where M is an alkaline earth metal, and

an area ratio of the alumina grains is 0.05 to 8% and the area ratio of the zirconia grains is 0.05 to 6% on the cross section of the sintered body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2018
From: UMEMOTO, SHUSAKU; SUZUKI, TAKASHI; SATO, HIDEKAZU; TAKAHASHI, MASAKI; KONDO, SHINICHI
To: TDK CORPORATION
Reel/Frame 044819/0647 →
Priority Claims (1)
JP 2017-025662 · Feb 15, 2017 · national
Continuity (1)
Related Publication 20180230040A1 · Aug 16, 2018
Cited By (1)
US 12,555,712