Processes and apparatus for extraction of substances and enriched extracts from plant material
The present disclosure relates to scalable processes for extracting, refining and fracationating extracts of natural products, such as plant material and for providing well controlled refined extracts.
1. A system for isolating at least one constituent from a biomass feed, comprising:
three or more refining units configured to receive a feed stream derived from said biomass feed and to produce, from said feed stream, a refined oil, wherein said refined oil comprises one or more cannabinoid at a total concentration of at least 60% weight by weight percentage (wt/wt %), and wherein one of said three or more refining units is refining unit comprising an ion exchange resin; and
a sequential simulated moving bed (SSMB) chromatography unit in fluid communication with said three or more refining units, which SSMB chromatography unit is configured to receive at least a portion of said refined oil and separate said at least one constituent from said at least said portion of said refined oil, thereby isolating said at least one constituent from said biomass feed.
2. The system of claim 1 , wherein said at least one constituent is selected from the group consisting of cannabidiolic acid (CBDA), cannabichromenic acid (CBCA), cannabicyclol (CBL), cannabidiol (CBD), cannabidivarin (CBDV), cannabidivarinic acid (CBDVA), cannabigerol (CBG), cannabigerolic acid (CBGA), cannabichromene (CBC), cannabinol (CBN), cannabinolic acid (CBNA), Δ9-tetrahydrocannabinol (THC), Δ8-THC, tetrahydrocannabinolic acid (THCA), tetrahydrocannabivarin (THCV), and tetrahydrocannabivarinic acid (THCVA).
3. The system of claim 1 , wherein said refined oil comprises a plurality of constituents.
4. The system of claim 3 , wherein said plurality of constituents comprises at least two members selected from the group consisting of a terpene, a fatty acid, a sterol, CBDA, CBCA, CBL, CBD, CBDV, CBDVA, CBG, CBGA, CBC, CBN, CBNA, Δ9-THC, Δ8-THC, THCA, THCV, and THCVA.
5. The system of claim 3 , wherein each constituent of said plurality of constituents is separated in said SSMB chromatography unit.
6. The system of claim 1 , wherein at least 80 (wt/wt %) of said at least one constituent comprised in said refined oil is collected from said refined oil.
7. The system of claim 6 , wherein at least 95 (wt/wt %) of said at least one constituent comprised in said refined oil is collected from said refined oil.
8. The system of claim 1 , wherein at least 90 (wt/wt %) of said at least one constituent originally comprised in said biomass feed is collected from said biomass feed.
9. The system of claim 1 , wherein said SSMB chromatography unit is configured to recycle a solvent, or a mixture of solvents, which has been subjected to said SSMB chromatography unit, thereby producing a recycled solvent, or a mixture of recycled solvents.
10. The system of claim 1 , wherein said refined oil comprises at most 2 (wt/wt %) of a fatty acid, at most 2 (wt/wt %) of a terpene, at most 2 (wt/wt %) of a sterol, or any combination thereof.
11. The system of claim 1 , wherein said refined oil comprises a total cannabinoid concentration of at least 80 wt/wt %.
12. The system of claim 1 , wherein said three or more refining units comprise a refining unit comprising one or more refining agents selected from a basic amino acid and a protamine.
13. The system of claim 12 , wherein said one or more refining agents comprise lysine, histidine, arginine, salmine, or any combination thereof.
14. The system of claim 1 , wherein said three or more refining units are in fluid communication with one another and said SSMB chromatography unit.
15. The system of claim 1 , wherein said three or more refining units comprise a refining unit comprising a bleaching agent.
16. The system of claim 1 , wherein said three or more refining units comprise a distillation unit.
17. The system of claim 1 , wherein said feed stream is a loaded extractant extracted from said biomass feed in at least one extraction unit in fluid communication with said three or more refining units, which at least one extraction unit is configured to receive said biomass feed and extract said loaded extractant from said biomass feed using at least one solvent.
18. A method for isolating at least one constituent from a biomass feed, comprising:
a) directing a feed stream derived from said biomass feed into three or more refining units to produce a refined oil, wherein said refined oil comprises one or more cannabinoid at a total concentration of at least 60% weight by weight percentage (wt/wt %), and wherein one of said three or more refining units is a refining unit comprising an ion exchange resin; and
b) directing at least a portion of said refined oil to a sequential simulated moving bed (SSMB) chromatography unit, which is in fluid communication with said three or more refining units, to separate said at least one constituent from said at least said portion of said refined oil, thereby isolating said at least one constituent from said biomass feed.
19. The method of claim 18 , wherein said at least one constituent is selected from the group consisting of cannabidiolic acid (CBDA), cannabichromenic acid (CBCA), cannabicyclol (CBL), cannabidiol (CBD), cannabidivarin (CBDV), cannabidivarinic acid (CBDVA), cannabigerol (CBG), cannabigerolic acid (CBGA), cannabichromene (CBC), cannabinol (CBN), cannabinolic acid (CBNA), Δ9-tetrahydrocannabinol (THC), Δ8-THC, tetrahydrocannabinolic acid (THCA), tetrahydrocannabivarin (THCV), and tetrahydrocannabivarinic acid (THCVA).
20. The method of claim 18 , wherein b) comprises separating a first constituent and a second constituent from said refined oil using said SSMB chromatography unit.
21. The method of claim 18 , further comprising recycling a solvent, or a mixture of solvents, which has been subjected to said SSMB chromatography unit, thereby generating a recycled solvent, or a mixture of recycled solvents.
22. The method of claim 21 , further comprising directing and subjecting said recycled solvent, or said mixture of recycled solvents, to said SSMB chromatography unit.
23. The method of claim 18 , wherein said refined oil comprises a total cannabinoid concentration of at least 80 wt/wt %.
24. The method of claim 18 , wherein said three or more refining units comprise a refining unit comprising one or more refining agents selected from a basic amino acid and a protamine.
25. The method of claim 24 , wherein said one or more refining agents comprise lysine, histidine, arginine, salmine, or any combination thereof.