IP Library Granted Patent US 10,816,726
Granted Patent B1
US 10,816,726 · App. 16/549,415 · Granted Oct 27, 2020

Edge couplers for photonics applications

Inventors: Bo Peng (Wappingers Falls, NY); Yusheng Bian (Ballston Lake, NY); Ajey Poovannummoottil Jacob (Watervliet, NY); Thomas Houghton (Marlboro, NY); Asli Sahin (Danbury, CT)
Assignee: GLOBALFOUNDRIES INC.
G02B6/1228G02B6/305G02B6/3636G02B6/3885
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Quick Facts
Patent No.
US 10,816,726
App. No.
16/549,415
Granted
Oct 27, 2020
Kind
B1
Abstract

Structures for an edge coupler and methods of fabricating a structure for an edge coupler. A waveguide core and a coupler are formed over a layer stack that includes a first dielectric layer and a second dielectric layer over the first dielectric layer. The coupler includes a first plurality of grating structures and a transition structure including a second plurality of grating structures that are positioned between the first plurality of grating structures and the waveguide core. The first plurality of grating structures include respective widths that vary as a function of position relative to the transition structure.

Claims (31)

1. A structure comprising:

a layer stack including a first dielectric layer and a second dielectric layer over the first dielectric layer;

a waveguide core over the layer stack; and

a coupler over the layer stack, the coupler including a first plurality of grating structures and a transition structure including a second plurality of grating structures that are positioned between the first plurality of grating structures and the waveguide core, and the first plurality of grating structures including respective widths that vary as a function of position relative to the transition structure.

2. The structure of claim 1 , wherein the second plurality of grating structures have a periodic arrangement.

3. The structure of claim 2 , wherein the transition structure further includes a taper that overlaps with the second plurality of grating structures.

4. The structure of claim 3 , wherein the taper narrows in a direction from the waveguide core toward the first plurality of grating structures.

5. The structure of claim 1 , wherein the transition structure further includes a taper that overlaps with the second plurality of grating structures.

6. The structure of claim 5 , wherein the taper narrows in a direction from the waveguide core toward the first plurality of grating structures.

7. The structure of claim 1 , wherein the respective widths of the first plurality of grating structures vary non-linearly with position relative to the transition structure based on a non-linear function.

8. The structure of claim 1 , wherein the respective widths of the first plurality of grating structures decrease non-linearly in width with increasing distance from the transition structure.

9. The structure of claim 1 , wherein the second plurality of grating structures have a pitch or a duty cycle that varies as a function of position relative to the waveguide core.

10. The structure of claim 1 , wherein the layer stack is located over a buried insulator layer of a silicon-on-insulator wafer, and a device layer of the silicon-on-insulator wafer is removed such that the layer stack is in direct contact with the buried insulator layer.

11. The structure of claim 10 , wherein a substrate of the silicon-on-insulator wafer includes a groove that is configured to hold an optical fiber adjacent to the coupler.

12. The structure of claim 11 , wherein the coupler and the waveguide core are aligned along a longitudinal axis, and the groove is configured to hold the optical fiber in alignment with the longitudinal axis.

13. The structure of claim 11 , further comprising:

a third dielectric layer over the layer stack,

wherein the third dielectric layer surrounds the waveguide core and the coupler, and an opening extends through the third dielectric layer, the layer stack, and the buried insulator layer to the groove in the substrate.

14. The structure of claim 1 , wherein the waveguide core and the coupler are substantially coplanar.

15. The structure of claim 1 , wherein the waveguide core and the coupler are comprised of a dielectric material.

16. The structure of claim 1 , wherein the waveguide core and the coupler are comprised of silicon nitride.

17. The structure of claim 1 , wherein the waveguide core and the coupler are aligned along a longitudinal axis.

18. A method comprising:

forming a layer stack that includes a first dielectric layer and a second dielectric layer over the first dielectric layer;

forming a waveguide core over the layer stack; and

forming a coupler including a first plurality of grating structures and a transition structure over the layer stack,

wherein the transition structure includes a second plurality of grating structures that are positioned between the first plurality of grating structures and the waveguide core, and the first plurality of grating structures including respective widths that vary as a function of position relative to the transition structure.

19. The method of claim 18 , wherein forming the coupler including the first plurality of grating structures and the transition structure over the layer stack further comprises:

forming a taper that overlaps with the second plurality of grating structures,

wherein the taper narrows in a direction from the waveguide core toward the first plurality of grating structures, and the respective widths of the first plurality of grating structures vary non-linearly with position relative to the transition structure based on a non-linear function.

20. The method of claim 18 , wherein the second plurality of grating structures have a pitch or a duty cycle that varies as a function of position relative to the waveguide core.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: GLOBALFOUNDRIES INC.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 054633/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2019
From: PENG, BO; BIAN, YUSHENG; JACOB, AJEY POOVANNUMMOOTTIL; HOUGHTON, THOMAS; SAHIN, ASLI
To: GLOBALFOUNDRIES INC.
Reel/Frame 050150/0735 →
Cited By (6)
US 12,292,596 US 12,332,483 US 12,339,495 US 12,411,286 US 12,529,846 US 12,736,752