Lubrication of transfer plates using an oil or oil in water emulsions
This disclosure relates to transfer plate lubricant compositions and methods of transporting open containers across stationary transfer plates.
1. A method of lubricating a stationary transfer plate comprising: diluting a concentrated lubricant composition to form a dilute lubricant composition; applying the dilute lubricant composition to a stationary transfer plate to provide coverage of about 0.05 to about 0.2 mL/cm 2 of dilute lubricant composition, the concentrated lubricant composition comprising:
an oil;
an emulsifier;
a water-miscible lubricant;
an antimicrobial agent; and
water; and
transporting a filled, unclosed container across the stationary transfer plate with a forward translational velocity of greater than 40 feet per minute.
2. The method of claim 1 , wherein the dilute lubricant composition is applied from at least one nozzle or bubbler under the transfer plate at a rate of about 2 to 10 gallons of dilute lubricant composition per hour per nozzle or bubbler.
3. The method of claim 1 , wherein the oil is selected from the group consisting of silicone oil, mineral oil, a fatty acid having more than 8 carbon atoms, trimethylol propane, trioleate, a triglyceride, and derivatives thereof.
4. The method of claim 1 , wherein the oil is a silicone oil.
5. The method of claim 4 , wherein the silicone oil comprises polydimethylsiloxane.
6. The method of claim 1 , wherein the emulsifier is a nonionic surfactant.
7. The method of claim 1 , wherein the concentrated lubricant composition comprises from about 0.5 wt. % to about 5 wt. % silicone oil.
8. The method of claim 1 , wherein the dilute lubricant composition comprises from about 0.0005 wt. % to about 0.001 wt. % silicone oil.
9. The method of claim 1 , wherein the antimicrobial agent is selected from the group consisting of a quaternary ammonium compound, an isothiazolone compound, a peroxycarboxylic acid, hydrogen peroxide, an amine, a halogen, and combinations thereof.
10. The method of claim 1 , wherein the dilute lubricant composition is applied from up to 6 nozzles or bubblers.
11. The method of claim 1 , wherein the dilute lubricant composition is applied at a rate of about 6 to about 8 gallons per hour per nozzle or bubbler.
12. The method of claim 1 , wherein the dilute lubricant composition is applied continuously.
13. The method of claim 1 , wherein the dilute lubricant composition is applied discontinuously.
14. The method of claim 1 , further comprising transporting containers over the stationary transfer plate in a single file at a rate of up to 2200 cans per minute.
15. The method of claim 1 , wherein the oil is applied to the transfer plate in an amount between about 1 and about 100 mg/hour.
16. The method of claim 1 , wherein the water-miscible lubricant is selected from the group consisting of an amine, a phosphate ester, and derivatives thereof.