IP Library Granted Patent US 10,894,193
Granted Patent B2
US 10,894,193 · App. 15/868,078 · Granted Jan 19, 2021

Golf club heads with cavities and related methods

Inventors: Xiaojian Chen (Phoenix, AZ); Cory S. Bacon (Cave Creek, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/0475A63B53/0408A63B53/0433A63B60/02A63B2053/0491A63B2209/00
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Quick Facts
Patent No.
US 10,894,193
App. No.
15/868,078
Granted
Jan 19, 2021
Kind
B2
Abstract

Embodiments of golf club heads with cavities and methods to manufacture golf club heads with cavities are generally described herein. In some embodiments, a golf club head comprises a body. The body comprises a strikeface, a backside of the strikeface, a heel region, a toe region opposite the heel region, a sole, a first cavity at the backside of the strikeface, a rear portion opposite the strikeface, and a second cavity at the rear portion. In many embodiments, the golf club head further comprises a cap closing off the second cavity. Other embodiments may be described and claimed.

Claims (78)

1. A golf club head comprising:

a body comprising:

a strikeface;

a backside of the strikeface;

a heel region;

a toe region opposite the heel region;

a sole, wherein

a first cavity at the backside of the strikeface;

wherein the first cavity is between the backside of the strikeface and a rear portion opposite the strikeface;

and

a second cavity within the rear portion, wherein

the second cavity extends inward from the toe region in a toe-to-heel direction that is substantially parallel to the strikeface;

wherein the second cavity contains at least a portion that is not open towards the sole but is surrounded by second cavity walls such that the second cavity walls isolate at least a portion of the second cavity so that at least a portion of the second cavity is not visible from a rear view or a sole view;

wherein the second cavity is not open toward the heel region;

an indention wherein the indention is not a part of the second cavity;

a cap closing off the second cavity; wherein

the cap is located at least partially in the sole and partially in the toe region;

wherein the cap is installed when received in the indention; and

wherein the second cavity is completely concealed from the toe-side view and the sole view when the cap is installed in the indention;

at least a portion of an external surface of the cap is visible from a toe-side view and the sole view of the golf club head, wherein

the toe-side view displays the club head from a toe-to-heel direction that is parallel to the strikeface and parallel to the ground plane when the club head is at address position, and

the sole view displays the club head from a sole-to-top direction orthogonal to the ground plane when the club head is at address position;

wherein at least a portion of the second cavity remains hollow when the cap closes off the second cavity.

2. The golf club head of claim 1 , wherein:

the first cavity is configured to receive an insert.

3. The golf club head of claim 1 , wherein:

a length of the first cavity is substantially parallel to the strikeface and forward of the rear portion.

4. The golf club head of claim 1 , wherein:

the cap weighs approximately 3 g to approximately 25 g.

5. The golf club head of claim 1 , wherein:

the cap comprises a cap material comprising tungsten.

6. The golf club head of claim 1 , wherein:

the golf club head is an iron-type club head; and

at least a portion of the first cavity is located between the strikeface and the second cavity.

7. The golf club head of claim 1 , wherein:

a cross-sectional area of the second cavity, measured orthogonal to the ground plane and orthogonal to the strikeface, decreases as measured closer to the heel region.

8. The golf club head of claim 1 , wherein:

the cap comprises a density higher than a body density of the body.

9. A golf club comprising:

a shaft;

a grip; and

a golf club head comprising:

a body comprising:

a strikeface;

a backside of the strikeface;

a heel region;

a toe region opposite the heel region;

a sole, wherein

a first cavity at the backside of the strikeface;

a rear portion opposite the strikeface;

wherein the first cavity is between the backside of the strikeface and the rear portion;

and

a second cavity within the rear portion, wherein

the second cavity extends inward from the toe region in a toe-to-heel direction that is substantially parallel to the strikeface;

wherein the second cavity contains at least a portion that is not open towards the sole but is surrounded by second cavity walls such that the second cavity walls isolate at least a portion of the second cavity so that at least a portion of the second cavity is not visible from a rear view or a sole view;

wherein the second cavity is not open toward the heel region;

an indention wherein the indention is not a part of the second cavity;

a cap closing off the second cavity; wherein

the cap is located at least partially in the sole and partially in the toe region; and

wherein the cap is installed when received in the indention; and

wherein the second cavity is completely concealed from the toe-side view and the sole view when the cap is installed in the indention;

at least a portion of an external surface of the cap is visible from a toe-side view and a sole view of the golf club head when the golf club head is at address position;

wherein at least a portion of the second cavity remains hollow when the cap closes off the second cavity.

10. The golf club of claim 9 , wherein:

the first cavity is configured to receive an insert.

11. The golf club of claim 9 , wherein:

a length of the first cavity is substantially parallel to the strikeface and forward of the rear portion.

12. The golf club of claim 9 , wherein:

the cap weighs approximately 3 g to approximately 25 g.

13. The golf club of claim 9 , wherein:

the cap comprises a cap material comprising tungsten.

14. The golf club of claim 9 , wherein:

the golf club head is an iron-type club head; and

at least a portion of the first cavity is located between the strikeface and the second cavity.

15. The golf club of claim 9 , wherein:

a cross-sectional area of the second cavity, measured orthogonal to the ground plane and orthogonal to the strikeface, decreases as measured closer to the heel region.

16. The golf club of claim 9 , wherein:

the cap comprises a density higher than a body density of the body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2018
From: CHEN, XIAOJIAN; BACON, CORY S.
To: KARSTEN MANUFACTURING CORPORATION
Reel/Frame 046688/0342 →
Continuity (2)
Continuation In Part 14555025 · Nov 26, 2014
Related Publication 20180133568A1 · May 17, 2018
Cited By (2)
US 12,472,407 US 12,734,413